Process Optimization Engineer -- Elastomer/Urethane Manufacturing

Molded Dimensions Manufacturing
  • Port Washington, WI
    Today

    Job Description

    Job Description

    Job Description
    Shape How We Build: Process Optimization Engineer

    Molded Dimensions is a leader in engineered elastomer and urethane solutions. If you have 2–3 years of manufacturing experience and want to own projects, accelerate improvements, and help launch new products in a fast-paced production environment, this role is for you.

    A Day in This Role
    • Start on the floor, partnering with production to spot issues and stabilize processes.
    • Dig into performance data, identify trends, and kick off Lean/Six Sigma countermeasures.
    • Facilitate a kaizen, update standard work, and validate a cycle-time improvement.
    • Join an NPD design review to assess manufacturability, tooling, and process risks.
    • Troubleshoot a quality concern, implement CAPA, and verify process capability.
    • Update routings/BOMs and reports in our ERP (IQMS preferred) to maintain data integrity.

    Reporting to: Director of Engineering. You’ll collaborate daily with operations, quality, engineering, and production teams.

    What You’ll Tackle
    • Identify and implement process improvements to boost efficiency, reduce waste, and elevate product quality.
    • Lead/support Lean Manufacturing, Six Sigma, and cost-reduction initiatives.
    • Analyze production data for trends, root causes, and improvement opportunities.
    • Create and maintain standard work instructions and process documentation.
    • Provide day-to-day engineering support on the shop floor.
    • Troubleshoot issues; drive corrective and preventive actions (CAPA).
    • Support capability studies, equipment validation, and cycle time reductions.
    • Partner across functions to launch new products, including process design, tooling, and feasibility.
    • Support PPAPs, first article inspections, and production trials for smooth launches.
    • Use ERP (IQMS preferred) to manage production data, BOMs, routings, and inventory accuracy.
    • Improve ERP/MES data integrity; generate KPI reports to guide decisions.
    • Contribute to plant initiatives, safety, environmental, and quality compliance.
    • Assist with capital projects from specification through installation and validation.
    Required Qualifications
    • Bachelor’s in Manufacturing, Mechanical, Industrial Engineering, or related field.
    • 2–3 years in manufacturing with hands-on, shop-floor engagement.
    • Experience with Lean/Six Sigma continuous improvement methods.
    • Familiarity with IQMS or similar ERP systems.
    • Strong troubleshooting, analytical, and project management skills.
    • Ability to work independently and collaborate with internal teams, suppliers, and customers.
    • Excellent communication skills across all levels of the organization.
    Preferred Qualifications
    • Background in rubber, urethane, or related manufacturing environments.
    • Six Sigma certification (Green Belt or higher).
    • Knowledge of material science and regulatory/compliance standards.
    • Experience with statistical analysis and process control tools.
    Why You’ll Love Working Here
    • Direct impact on manufacturing performance and innovation.
    • Collaborative, team-oriented culture.
    • Commitment to continuous improvement and growth.
    • Competitive compensation and benefits.
    About Molded Dimensions Group

    Molded Dimensions Group manufactures custom-molded rubber and cast polyurethane components for industries such as transportation, marine, medical, and industrial markets. We’re driven by craftsmanship, innovation, and customer satisfaction—and we foster a collaborative culture where employees are supported and empowered to grow.

    You Should Be Proficient In
    • Project Management
    • Continuous Improvement
    • Troubleshooting Skills
    • ERP & MRP Systems
    • Engineering Degree

    Numbers & Facts

    LocationPort Washington, WI

    Skills

    • Analysis Skillsunmatched
    • Bill of Materials (BOM)unmatched
    • Capital Projectunmatched
    • Communication Skillsunmatched
    • Compensation and Benefitsunmatched
    • Continuous Improvementunmatched
    • Corrective Actionunmatched
    • Corrective and Preventative Action (CAPA) Systemsunmatched
    • Cost Controlunmatched
    • Data Analysisunmatched
    • Data Managementunmatched
    • Data Qualityunmatched
    • Documentationunmatched
    • ERP (Enterprise Resource Planning)unmatched
    • Equipment Validationunmatched
    • Identify Issuesunmatched
    • Industrial Engineeringunmatched
    • Lean Manufacturingunmatched
    • Lean Six Sigmaunmatched
    • Machine Toolunmatched
    • Manufacturingunmatched
    • Material Scienceunmatched
    • Mechanical Engineeringunmatched
    • Operationsunmatched
    • Performance Metricsunmatched
    • Process Capabilityunmatched
    • Process Engineeringunmatched
    • Process Improvementunmatched
    • Product/Service Launchunmatched
    • Production Managementunmatched
    • Production Systemsunmatched
    • Project/Program Managementunmatched
    • Quality Engineeringunmatched
    • Regulatory Complianceunmatched
    • Reporting Skillsunmatched
    • Safety/Work Safetyunmatched
    • Six Sigma Certificationunmatched
    • Six Sigma Green Beltunmatched
    • Standards Developmentunmatched
    • Statistical Process Controlunmatched
    • Statisticsunmatched
    • Team Playerunmatched
    • Trend Analysisunmatched

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