Primary Purpose of Position:
The Process Technician plays a critical role in ensuring the efficient and high-quality production of molded parts. This experienced technician provides technical expertise in setting up, operating, troubleshooting, and optimizing injection molding processes.
Organizational Relationship:
This position will report directly to the Technical Manager.
Essential Functions and Responsibilities:
· Set up, calibrate, and operate injection molding machines to meet production schedules and quality standards.
· Troubleshoot and resolve complex process issues, including molding defects, machine malfunctions, and material inconsistencies.
· Optimize molding parameters to improve cycle times, reduce scrap rates, and enhance part quality.
· Conduct root cause analysis on process deviations and implement corrective and preventive actions.
· Maintain detailed and accurate process documentation, including machine setup records, SPC data, and quality reports.
· Ensure compliance with all safety, environmental, and quality policies and procedures.
· Assist with preventive maintenance activities and monitor machine performance to minimize downtime.
· Other tasks as assigned.
Requirements:
Education and Experience
· High school diploma or equivalent required; advanced technical training or certification in plastics technology, injection molding, or related fields preferred.
· Minimum 7 years of experience in injection molding process operation and optimization.
· Proven ability to troubleshoot complex molding and machine issues.
· Experience working with advanced injection molding machines and automation preferred.
· Must possess or be willing to possess RJG Mold Master II certification.
Knowledge, Skills and Abilities
· Deep knowledge of injection molding processes, mold design, material behavior, and process parameters.
· Proficiency in interpreting technical drawings, specifications, and process data.
· Strong analytical and problem-solving skills.
· Experience with statistical process control (SPC), root cause analysis, and quality improvement tools.
· Excellent communication and teamwork skills.
· Ability to work independently and take initiative on process improvements.
· Familiarity with Lean Manufacturing and continuous improvement methodologies.
· Computer skills including MS Office and manufacturing execution systems (MES).
Physical Requirements
· Ability to push, pull, lift, move and/or carry up to 50lbs.
· Ability to frequently reach overhead.
· Ability to frequently stoop, bend and kneel.
Working Conditions
· Industrial manufacturing environment with exposure to noise, heat, and moving machinery.
· May involve standing for extended periods and lifting moderate weights.
· Flexible shift work may be required.