Product Development Engineer - Dynamic Sealing Systems

Ford Pro

Dearborn, MI

JOB DETAILS
SALARY
$99,100–$166,200 Per Year
SKILLS
8D, Analysis Skills, Bill of Materials (BOM), CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), CATIA CAD, Certified Public Accountant (CPA), Change Control, Community and Social Services, Computer Aided Engineering (CAE), Continuous Improvement, Cost Control, Cost Engineering, Cost Estimates, Design Failure Mode and Effects Analysis (DFMEA), Documentation, Extrusion, Finite Element Analysis, Gap Analysis, Geometric Dimensioning and Tolerancing, Injections, Job Requisition Posting, MPI, Machine Tool, Manufacturing, Manufacturing Engineering, Manufacturing Requirements, Manufacturing/Industrial Processes, Microsoft Excel, Microsoft PowerPoint, Microsoft Word, Noise Analysis, Organizational Skills, Prescription Drugs, Problem Solving Skills, Process Improvement, Product Design, Product Development, Product Engineering, Product Management, Product Testing, Production Costing, Production Support, Prototyping, Purchasing/Procurement, Quality Management, Reimbursement, Release Management/Engineering, Requirements Management, Root Cause Analysis, Scorecarding, Software Design, Statement of Work (SOW), System Integration (SI), Testing, Time Management, User Experience Design (UXD), Water Resource Management, Willing to Travel
LOCATION
Dearborn, MI
POSTED
3 days ago

Product Development Engineer – Dynamic Sealing Systems Dearborn, MI, United States (Hybrid)Job Description We made history and now we work to transform the future – for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative, exciting, and sustainable ideas to life. We have opportunities around the world for you to contribute to advancements in autonomy, electrification, smart mobility technologies, and more!In this position...Design and release dynamic sealing systems that meet or exceed cost, quality, weight and delivery targets, concurrent engineering and thorough knowledge in DFMEA, DFM, DVP&R, CAE/FEA analytical tools, SCCAF, SC/CC, 8D, root cause analysis, product development and testing (seal gap analysis, door closing effort contribution analysis, wind noise, dust ingress and water management), familiar with gages, fixtures, tooling, TGW reduction and continuous improvement initiatives.Responsibilities What you'll do...Develop ESOW (Engineering Statement of Work), EC (Engineering concepts) and participate in the Sourcing Process (SOBA, ED&T review, piece price, tooling cost review and CPA)Lead and support the effort to resolve issues with interfacing componentsLead design reviews with sealing suppliers to ensure System Design Specifications are created and metLead FMA creation of engineering documentation (DFMEA, SCCAF, attestation scorecard sign off process)Sign off eCAD drawings with related GDT (Geometric Dimensioning and Tolerancing)Sign off on DVP&R tests, confirm compliance with System Design Specifications and materials M9P9 specEnsure AVBOM, cost targets and design gaps have clearly defined roadmaps that are validated by PTC to meet program objectivesRelease parts in AVBOM, Change Control and WERS throughout the product life cycleAchieve DPA count to glidepath with 0 open at UPV2 through FDJ (final data judgment / pencils down)Achieve P-Release on timeComplete FDJ/FEC/PEC with no open majorsDeliver DCV, TT, PP, MPI and MP2 build events, on timeAudit and update BOM (Bill of Material) with correct part levels and usage, for prototype builds and maintain it post Job 1Support current production issues, cost reduction and quality improvement initiativesStrong working knowledge in significant and critical characteristics (SC/CCs) associated with dynamic seal product requirements and manufacturing processesExcellent communication and organizational skills, competent, proficient and result-orientedPossess strong skills in problem-solving and root cause analysesProactivity and courage to elevate emerging issues swiftly to Management's attentionLaunch support and some travel are requiredQualifications You'll have...Required Education: Applications / Design /Manufacturing Engineering in the Weather Sealing Industry.Proficient with Excel, Word, Power Point, Internet, Catia v6/3DX / Team Center5+ years of experience minimum, with elastomers (rubber/plastic), material specification and selection, weather sealing systems, vehicle integration, thorough understanding of build variation processIn-depth experience in product design, theoretical analytical skills to establish optimized sealing energy and manufacturing processes related to weather seals, extrusion and injection moldingThe D&R Engineer is responsible for managing product release CAD and BOM structures, including assembly positioning and mass attribute analysis. This role also includes facilitating supplier data integration and developing CAD studies to support and drive design improvements.Preferred Ability to work independently, with little supervision in a highly complex product development environmentAbility to work with and manage daily activities of the supply baseAbility to work with Ford Program Management, Cost Estimating, Engineering, Materials, Manufacturing, Quality and Purchasing to ensure program milestones and cost targets are metAbility to work under compressed timing constraintsAbility to work within a fast-paced environment and deliver results, in a swift and timely mannerBenefits Immediate medical, dental, vision and prescription drug coverageFlexible family care days, paid parental leave, new parent ramp‑up programs, subsidized back‑up child care and moreFamily building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and moreVehicle discount program for employees and family members and management leasesTuition assistanceEstablished and active employee resource groupsPaid time off for individual and team community serviceA generous schedule of paid holidays, including the week between Christmas and New Year's DayPaid time off and the option to purchase additional vacation timeThis position is a salary grade 8 and ranges from $99,100-$166,200.Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.For more information on salary and benefits, click here: sponsorship is not available for this position.Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week.Job Info Job Identification 63992Job Category PD Operations and QualityPosting Date 05/28/2026, 04:25 PMApply Before 06/16/2026, 12:00 AMDegree Level Bachelor's Degree or equivalentJob Schedule Full timeLocations 20901 Oakwood Blvd, Dearborn, MI, 48124, US (Hybrid)#J-18808-Ljbffr

About the Company

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Ford Pro