Senior Controls Engineer

Job Title: Controls Engineer (Automation & Industrial Control Systems)

Location: Addison, TX (Local travel up to 25%)Experience Level: Mid-SeniorExperience Required: 10+ YearsEducation Level: Bachelors DegreeJob Function: EngineeringIndustry: Industrial AutomationTotal Positions: 1Relocation Assistance: NoVisa Sponsorship Eligibility: No

Job Summary:

We are seeking an experienced Controls Engineer with strong technical expertise in PLC, HMI, SCADA, and DCS/DeltaV platforms to develop and implement advanced automation solutions. This role requires a blend of technical leadership, hands-on engineering, and project management to design, implement, and optimize control systems for industrial processes. The ideal candidate will be responsible for working directly with clients, leading project teams, and ensuring successful automation solution deployment.

Key Responsibilities:

• Design and implement automation solutions using PLC, HMI, SCADA, and DCS/DeltaV platforms.
• Develop control system architectures, select components, and create schematic diagrams.
• Program controllers using Ladder Logic, Sequential Function Chart, Structured Text, and other languages.
• Develop HMI/SCADA systems using VBA, .NET, SQL, and Python for visualization and data analysis.
• Configure and troubleshoot industrial networking (Ethernet/IP, Profinet, Modbus, etc.).
• Oversee project management tasks, including budgeting, scheduling, and team coordination.
• Lead engineering teams in control system design, implementation, and commissioning.
• Ensure compliance with industry standards and best practices for automation and industrial control systems.
• Develop and maintain system documentation, including testing and validation procedures.
• Provide technical mentoring to junior engineers and support ongoing team development.

Requirements:

• Bachelors degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience.
• 8+ years of experience in industrial automation, control system design, and implementation.
• Expertise in Emerson DeltaV, PLC-5 to ControlLogix conversions, and major PLC/HMI/SCADA platforms (Rockwell Automation, Siemens, Modicon).
• Experience in HMI/SCADA development (FactoryTalk, PlantPAx, Aveva System Platform, Ignition, GE iFIX, Siemens WinCC).
• Knowledge of batch processing, OEE, MES, and ERP system integrations.
• Experience in industries such as semiconductor, life sciences, building automation, food & beverage, water treatment, and general manufacturing.
• Ability to lead a team of engineers and manage projects up to $10M.
• Experience with AutoCAD for control panel and electrical schematic design.
• Strong problem-solving skills and ability to work in diverse industrial environments.

Preferred Qualifications:

• PMP certification or formal project management experience.
• Hands-on experience in designing electrical control panels (including power distribution under 480VAC).
• Professional references from a subordinate, peer, and manager.

Travel & Work Environment:

• Ability to travel up to 25% (primarily local to Dallas).
• Work in a mix of office, on-site, and industrial environments.
• Ability to lift, mount/dismount equipment, and perform hands-on tasks as needed.

If you are an experienced Controls Engineer with a passion for automation and industrial control systems, we encourage you to apply!