Senior Controls Engineer

Candidates With a Future
  • Dallas, Texas
    7 days ago

    Job Description

    An established U.S. engineering and manufacturing organization is seeking a senior-level controls professional to
    lead complex automation projects from initial design through onsite startup. This position is intended for an engineer
    who can take ownership of complete controls packages, solve difficult system-integration problems, and work
    effectively across engineering, operations, suppliers, and customers.

    What You Will Do
    • Develop, program, test, and troubleshoot sophisticated PLC and HMI applications using Rockwell Automation / Studio
    5000 platforms.
    • Lead field installation, system checkout, commissioning, and production ramp-up activities.
    • Create electrical control-system designs, including panel layouts, power distribution, safety circuits, device selection, and
    network architecture.
    • Select and size motors, servo systems, variable-frequency drives, sensors, actuators, and related automation hardware.
    • Integrate industrial robots, machine vision, motion control, tooling, conveyors, safety devices, and other production
    equipment into a unified system.
    • Establish controls architecture for new equipment and production lines, including projects with limited existing standards
    or legacy designs.
    • Diagnose system-level issues, determine root causes, and implement durable corrective actions.
    • Coordinate technical work with internal disciplines, customers, equipment suppliers, and subcontractors.
    • Apply relevant machine and electrical safety practices, including UL 508A, NFPA 79, and ISO 13849 considerations.

    Required Background
    • Approximately 5-15 years of controls, electrical, or automation engineering experience supporting complex machinery or
    manufacturing systems.
    • Demonstrated success carrying greenfield automation projects from concept and design through installation, validation,
    commissioning, and production use.
    • Advanced hands-on experience with Allen-Bradley PLCs, HMIs, drives, and motion-control systems.
    • Strong proficiency with AutoCAD Electrical and the ability to produce complete, accurate electrical documentation.
    • Thorough knowledge of control-panel design, electrical schematics, industrial networking, and machine-safety systems.
    • Experience integrating robotics and vision systems with PLC-controlled equipment.
    • Ability to work independently, manage competing technical priorities, and communicate clearly with both technical and
    nontechnical stakeholders.
    • Willingness to travel to customer or project locations for installation, troubleshooting, and commissioning as needed.

    Preferred Qualifications
    • Experience with FANUC, ABB, KUKA, or comparable industrial robot platforms, including path teaching and cycle-time
    improvement.
    • Exposure to SCADA, manufacturing data collection, or higher-level plant information systems.
    • Experience mentoring engineers or serving as the controls lead for multidisciplinary projects.
    • Familiarity with regulated, defense-related, or other high-compliance manufactur

    Numbers & Facts

    LocationDallas, Texas

    Skills

    • Allen-Bradleyunmatched
    • Automationunmatched
    • Commissioningunmatched
    • Communication Skillsunmatched
    • Control Engineeringunmatched
    • Control Systemsunmatched
    • Corrective Actionunmatched
    • Data Collectionunmatched
    • Electrical Designunmatched
    • Electricityunmatched
    • Human Machine Interface (HMI)unmatched
    • ISO (International Organization for Standardization)unmatched
    • Identify Issuesunmatched
    • Information Technology & Information Systemsunmatched
    • Machine Toolunmatched
    • Manufacturingunmatched
    • Manufacturing Systemsunmatched
    • Mentoringunmatched
    • Motion Controlunmatched
    • National Fire Protection Association (NFPA)unmatched
    • Network Architecture/Engineeringunmatched
    • Programmable Logic Controller (PLC)unmatched
    • Project Controlunmatched
    • Project Designunmatched
    • Roboticsunmatched
    • Rockwell Automationunmatched
    • Root Cause Analysisunmatched
    • Safety Systemsunmatched
    • Schematicsunmatched
    • Servomechanismunmatched
    • Startupunmatched
    • Supervisory Control and Data Acquisition (SCADA)unmatched
    • System Integration (SI)unmatched
    • Technical Leadershipunmatched
    • Testingunmatched
    • Variable Speed Drive (VSD)unmatched
    • Willing to Travelunmatched

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