KOSTAL has a strong family history built on innovation and care for our employees. For over 100 years, our values have guided how we work together to influence, evolve and grow our future.
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Job Description
Position Summary
The Senior Project Engineer – Hardware Electronics is responsible for the design, development, and validation of electronic hardware for automotive control modules and switches. This role supports the complete hardware development lifecycle, including requirements analysis, schematic design, circuit analysis, PCB layout oversight, testing, and troubleshooting. The position works closely with cross-functional teams and customers to deliver high-quality hardware solutions.
Key Responsibilities
Design circuit board schematics of discrete electronics and embedded microprocessor based controls per system requirements.
Perform engineering analysis, including DFMEA, Worst Case Circuit Analysis, and Thermal Analysis.
Be clear point of contact with customer
Responsible for BOM selection of electrical hardware.
Interface closely with production and purchasing personnel to identify and approve suppliers.
Participate in engineering design through all phases of the process including development.
Responsible for electronic hardware prototype, pre-production, qualification and product design maintenance.
Conduct design and drawing reviews.
Release designs to production.
Perform hardware requirements analysis and provide traceability through customer specifications
Interface closely with software engineers and produce documentation detailing software control and strategies that apply to the hardware design
Support validation of modules during DV/PV phases, including external EMC lab testing and troubleshooting
Lead discussions with customers with regards to hardware development and troubleshooting efforts
Resolve technical/validation issues by following 8D process.
Support hardware section of presentations to potential customers for bids on new business.
Qualifications
Bachelor's degree in Electrical Engineering (BSEE).
10+ years of experience in electronic hardware design, preferably in the automotive industry.
Experience with LIN and CAN communication circuits.
Proficiency in WCCA (Mathcad, PSpice), DFMEA, and thermal analysis.
Experience directing PCB layout with EMC considerations.
Experience with Door control modules and/or memory seat modules with specific focus on DC motor controls using PWM is preferred.
Additional Information
All information provided will be kept confidential in accordance with EEO guidelines.
Numbers & Facts
Location
Troy, MI
Skills
8Dunmatched
Analysis Skillsunmatched
Automotive Industryunmatched
Bill of Materials (BOM)unmatched
Circuit Designunmatched
Computer Engineeringunmatched
Cross-Functionalunmatched
Customer Relationsunmatched
DC Motorunmatched
Design Failure Mode and Effects Analysis (DFMEA)unmatched
Electrical Engineeringunmatched
Electricityunmatched
Electronic Designunmatched
Electronic Engineeringunmatched
Electronicsunmatched
Embedded Systemsunmatched
Hardware Administrationunmatched
Hardware Designunmatched
Hardware Developmentunmatched
Identify Issuesunmatched
Laboratory Testingunmatched
Memory Hardwareunmatched
Microprocessorunmatched
Motor Control Systemsunmatched
PSPICEunmatched
Printed Circuit Board (PCB) Layoutunmatched
Printed Circuit Board Designunmatched
Product Designunmatched
Product Lifecycleunmatched
Project Engineeringunmatched
Prototypingunmatched
Purchasing/Procurementunmatched
Requirements Managementunmatched
Schematicsunmatched
Technical/Engineering Designunmatched
Testingunmatched
Thermal Analysisunmatched
Traceabilityunmatched
Vendor/Supplier Selectionunmatched
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