Senior Mechanical Engineer - Fuel Systems

Ace Partners

Rockford, IL

JOB DETAILS
SALARY
$93,000–$121,000 Per Year
SKILLS
Aerospace and Defense, Alternative Energy, Analysis Skills, Clean Technologies, Communication Skills, Control Systems, Cross-Functional, Dental Insurance, Disability Insurance, Employee Assistance Plan, Engineering, Hydraulic Engineering, Legal, Life Insurance, Manufacturing, Manufacturing Systems, Mechanical Engineering, Mentoring, Physics, Problem Solving Skills, Product Support, Product/Service Launch, Propulsion, Psychiatry and Mental Health, Pumps, Servomechanism, System Architecture, System Integration (SI), Systems Engineering, Team Player, Technical Support, Technical/Engineering Design, Trade Studies, Tuition Reimbursement, United States Citizen, Vision Plan
LOCATION
Rockford, IL
POSTED
1 day ago

Senior / Staff Mechanical Engineer

Technology Development – Fuel Systems

Industry: Aerospace & Defense / Energy Control Systems Manufacturing

Location: Rockford, Illinois

Employment Type: Full-Time

Compensation (Base Salary)

Senior Level

  • $93,000 – $121,000 (midpoint) – $146,000 (max)

Staff Level

  • $114,400 – $143,000 (midpoint) – $171,600 (max)

Benefits Overview

  • Medical, dental, and vision insurance (effective day 1)
  • 12 paid holidays
  • Vacation, sick time, and short-term disability coverage
  • Paid parental leave & adoption assistance
  • Tuition reimbursement and professional development support
  • Employee Assistance Program (mental health included)
  • Life & disability insurance options
  • Voluntary benefits (home/auto discounts, legal services, critical illness, etc.)

Role Summary

This role focuses on the design and development of next-generation fuel system technologies, including advanced control and actuation systems used in aerospace and energy applications.

The engineer will operate in a highly technical environment supporting mission-critical energy control systems for aerospace propulsion and clean energy technologies. This position contributes directly to advanced fluid power and fuel system innovation.

Key Responsibilities

  • Design and develop advanced fuel system architectures and components
  • Lead small to medium engineering projects from concept through delivery
  • Solve complex engineering problems using physics-based and analytical methods
  • Collaborate with cross-functional teams including design, manufacturing, and quality
  • Support system integration into larger engineering programs
  • Provide technical mentorship and guidance to junior engineers

Key Technical Skills

  • Fuel metering systems, servo valves, pumps, and hydraulic actuation systems
  • Strong system-level engineering and physics-based modeling capability
  • Trade study development and structured engineering decision-making
  • Ability to work through incomplete or conflicting technical requirements
  • Experience supporting New Product Introduction (NPI) programs
  • Strong technical communication and cross-functional collaboration skills
  • Familiarity with aerospace or high-performance fluid systems

Minimum Qualifications

Senior Level

  • Bachelor’s degree in Mechanical Engineering or related discipline
  • 4+ years of relevant engineering experience
  • Experience in pump or fluid system development

Staff Level

  • Bachelor’s degree in Mechanical Engineering or related discipline
  • 8+ years of relevant experience OR PhD with entry-level experience
  • Experience in pump or fluid system development

Compliance Notice

This position requires compliance with ITAR/EAR regulations. Applicants must be U.S. Persons (U.S. citizen, permanent resident, or protected status) or otherwise eligible for authorization.

Industry Classification

Aerospace & Defense / Energy Control Systems / Advanced Fluid & Propulsion Technologies

You should be proficient in:

  • Bachelor's Degree
  • ITAR Compliance
  • Fuel Systems
  • Hydraulic Systems & Components

Machines & technologies you'll use:

  • CAD Software (Catia, Pro-E / Creo, Solidworks)

About the Company

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Ace Partners