Senior Process Development Engineer – GMP Packaging Equipment - (JP15895)

3 Key Consulting
  • New Albany, Ohio
    1 day ago

    Job Description

    Job Title: Senior Process Development Engineer – GMP Packaging Equipment - (JP15895)
    Location: New Albany, OH. 43054
    Employment Type: Contract
    Business Unit: Site Process Development Group
    Duration: 18 months with likely extensions and/or conversion to permanent
    Posting Date: 09/23/2026
    Pay Rate: $42 - $46/hour W2
    Notes: Only qualified candidates need apply.

    3 Key Consulting is hiring a Senior Process Engineer – Combination Products & Packaging GMP Manufacturing for a consulting engagement with our direct client, a leading global biopharmaceutical company.

    Job Description:
    • Seeking a technical engineer with hands-on experience supporting highly automated packaging equipment
    • Strong experience with GMP, equipment verification, technical writing, and execution required
    • KNEAT or Veeva experience highly preferred
    • Ideal candidate: B.S. degree with 4+ years of GMP experience
    • Must be flexible to work 12-hour rotating shifts, including days, swings, nights, and weekends. Role will initially start on day shift
    • Potential 10% international travel to Europe/Canada
    • Open market rate**
     
    The Senior Process Development Engineer – Packaging Equipment supports commercial GMP Final Drug Product (FDP) operations in New Albany, Ohio.

    This is a technical leadership role requiring application of advanced engineering principles in equipment, devices, process optimization, and manufacturing support. The position requires on-site support and be able to work flexible schedule based on operation demands and both on-site work and ~10% travel

    Key Functions & Outputs
    Technical Leadership:
    • Act as site expert in automated/semi-automated packaging equipment and device assembly.
    • Lead equipment characterization to optimize operating conditions and to establish appropriate process parameters, operating ranges, and controls.
    • Lead commissioning, qualification, and validation (CQV) of GMP equipment.
    • Own protocols, reports, risk assessments and other technical documentation

    Project Management:
    • Support technical transfer of product portfolio into the Ohio site.
    • Drive continuous improvement in device assembly and packaging line capacity/performance.
    • Communicate across the network to deliver technical milestones.
       
    Operational Excellence:
    - Analyze, design, and implement manufacturing/business process improvements.
    - Drive productivity, throughput, and efficiency gains.

    Quality and Document Management Systems:
    - Able to author and manage various documents/protocols/reports
    - Deviation/CAPA/EV Owner
    - Change Control Owner

    Relationships:
    - Build networks with commercial and clinical operations.
    - Provide support for equipment standardization, troubleshooting, and performance trending

    Preferred
    • Combination product assembly equipment expertise
    • End to end integrated packaging equipment
    • Hands of experience with euipment to establish parameters
    • Cross-functional project leadership experience
    • Strong teamwork and communication skills
    • Direct experience in devices, combination products, and packaging operations
    • Supplier management experience (FDP equipment vendors)
    • Adaptability in regulated, fast-paced environments
    • Operational excellence / continuous improvement mindset



    Why is the Position Open?
    Supplement additional workload on team

    Top Must Have Skills:
    • Strong combination of hands-on automated packaging equipment experience, GMP, equipment verification, technical writing/execution, and KNEAT or Veeva experience, who are also fully comfortable with the required shift flexibility.
    • Hands-on GMP Packaging Equipment Experience
      - Minimum 4+ years GMP experience with a B.S., including direct hands-on experience with automated/semi-automated packaging or device assembly equipment, troubleshooting, characterization, and establishing process parameters/ranges.
    • CQV & Technical Documentation Experience
      - Demonstrated ability to lead/support commissioning, qualification, and validation (CQV) and independently author protocols, reports, risk assessments, deviations/CAPAs, and change controls. Experience with KNEAT, Veeva, or similar GMP document systems strongly preferred.
    • Schedule & Travel Flexibility
      -Must be able to provide on-site support across day, swing/night, and weekend shifts based on manufacturing needs.
       
    Day to Day Responsibilities:
    • Manufacturing Support: Partner directly with Manufacturing, Quality, Engineering, Validation, Automation, and Packaging Engineering to support commercial operations and planned/non-commercial equipment windows.
    • Packaging Equipment Support: Provide hands-on technical support for automated/semi-automated packaging and device assembly equipment, including troubleshooting manufacturing issues and resolving equipment/process performance problems.
    • Equipment Characterization & CQV: Execute and lead characterization, commissioning, qualification, and validation activities to establish appropriate equipment parameters, operating ranges, and controls.
    • GMP Documentation: Author and execute protocols, technical reports, risk assessments, change controls, deviations, CAPAs, and effectiveness verifications using controlled document systems such as KNEAT/Veeva.
    • Troubleshooting & Continuous Improvement: Analyze equipment downtime, recurring failures, throughput constraints, and process trends and implement improvements to reliability, capacity, and efficiency.
    • NPI & Technical Transfer: Support new product introductions and technical transfers, ensuring packaging equipment and processes are ready for implementation.
    • Vendor/Project Support: Work with equipment suppliers and internal project teams on equipment modifications, testing, FAT/SAT activities, and technical issues.
    • Flexible Operational Coverage: Provide on-site support across day, swing/night, and weekend shifts as operational needs require.

    Basic Qualifications:
    Doctorate degree OR Masters degree and 2 years of experience OR Bachelors degree and 4 years of experience OR Associates degree and 8 years of experience OR High school diploma / GED and 10 years of experience

    Red Flags:
    • Weak GMP/CQV & Documentation Ownership
      - Experience is primarily non-GMP, or they only supported rather than authored/owned protocols, qualification activities, deviations, CAPAs, change controls, and technical reports.
    • Little familiarity with controlled systems such as KNEAT/Veeva is another concern.
    • Limited Schedule/Travel Flexibility
      - Candidate is looking primarily for a standard day-shift or remote role and is hesitant about night/swing shifts, weekends, on-site manufacturing support.

    Interview process:
    1:1 or Panel Virtual Interviews with Hiring Manager and Supports

    We invite qualified candidates to send your resume to 

    resumes@3keyconsulting.com

    .  If you decide that you’re not interested in pursuing this particular position, please feel free to take a look at the other positions on our website www.3keyconsulting.com/careers. You are also welcome to share this opportunity with anyone you think might be interested in applying for this role.
     

    Numbers & Facts

    LocationNew Albany, Ohio
    Website3keyconsulting.com/careers

    Skills

    • Analysis Skillsunmatched
    • Assembly Equipmentunmatched
    • Assembly Lineunmatched
    • Automationunmatched
    • Change Controlunmatched
    • Commissioningunmatched
    • Communication Skillsunmatched
    • Consultingunmatched
    • Continuous Improvementunmatched
    • Cross-Functionalunmatched
    • Document Managementunmatched
    • Documentationunmatched
    • Drug Productsunmatched
    • GMP (Good Manufacturing Practices)unmatched
    • High School Diplomaunmatched
    • Identify Issuesunmatched
    • Leadershipunmatched
    • Manufacturingunmatched
    • Manufacturing/Industrial Processesunmatched
    • On Site Supportunmatched
    • Operational Supportunmatched
    • Operations Planningunmatched
    • Operations Processesunmatched
    • Problem Solving Skillsunmatched
    • Process Developmentunmatched
    • Process Engineeringunmatched
    • Process Improvementunmatched
    • Process Manufacturingunmatched
    • Product Packagingunmatched
    • Product Supportunmatched
    • Product/Service Launchunmatched
    • Project/Program Managementunmatched
    • Quality Engineeringunmatched
    • Reliability Engineeringunmatched
    • Risk Analysisunmatched
    • Sales Qualificationunmatched
    • Software Engineeringunmatched
    • Team Playerunmatched
    • Technical Deliveryunmatched
    • Technical Leadershipunmatched
    • Technical Supportunmatched
    • Technical Writingunmatched
    • Vendor/Supplier Managementunmatched
    • Willing to Travelunmatched
    • Writing Skillsunmatched

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