Senior Programmer / Manufacturing Engineer

Senior CNC Programmer – Manufacturing Engineer

Job Type: Full-Time
Schedule: Monday-Friday | Day Shift
Pay:Based on experience! 

Job Summary

We are seeking an experienced Senior CNC Programmer – Manufacturing Engineer to support programming and process optimization for multi-axis CNC machining operations. This role is responsible for developing and optimizing CNC programs, improving manufacturing processes, supporting new product introductions, and leading continuous improvement initiatives. The ideal candidate will have extensive experience with 3-, 4-, and 5-axis machining, CAD/CAM software, and precision manufacturing environments.

Responsibilities

• Develop, optimize, and maintain CNC programs for multi-axis milling, turning, and mill-turn machines.
• Utilize CAD/CAM software such as Mastercam, Siemens NX, Fusion 360, CATIA, or ESPRIT to create efficient machining programs.
• Interpret engineering drawings, blueprints, and technical specifications to ensure machining accuracy.
• Select tooling, speeds, and feeds to maximize productivity and tool life.
• Troubleshoot machining issues and perform first article inspections to ensure quality standards are met.
• Collaborate with engineering, production, and quality teams to improve manufacturability and reduce cycle times.
• Support prototype development and new product introductions (NPI).
• Design and implement workholding and tooling solutions for complex machining applications.
• Lead continuous improvement initiatives focused on setup reduction, waste elimination, and process standardization.
• Drive Lean Manufacturing practices including Kaizen events, 5S, SMED, and standard work.
• Analyze machining processes to identify opportunities for cost savings and quality improvements.
• Maintain CNC program libraries and manufacturing documentation.
• Train and mentor programmers, machinists, operators, and engineers on best practices and new technologies.
• Ensure compliance with safety, quality, and industry standards, including AS9100 and NADCAP requirements.

Qualifications

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or equivalent experience.
• Minimum of 8 years of CNC programming experience.
• At least 3 years of experience in aerospace or precision manufacturing.
• Strong knowledge of G-code and 3-, 4-, and 5-axis machining.
• Proficiency with Mastercam, Siemens NX, Fusion 360, CATIA, or ESPRIT.
• Ability to read blueprints and work with tight-tolerance components.
• Experience with titanium, Inconel, and aluminum alloys preferred.
• Strong understanding of Lean Manufacturing, Kaizen, SMED, and continuous improvement methodologies.
• Proven leadership, mentoring, and problem-solving skills.
• Experience with ERP/MES systems and digital manufacturing tools.
• Lean Six Sigma certification is preferred.
• Familiarity with AS9100 and NADCAP quality standards.
• Experience in low-volume, high-mix manufacturing environments is preferred.

Physical Requirements

• Ability to stand for extended periods.
• Ability to lift and move up to 50 pounds occasionally.
• Ability to work overtime when needed.
• Ability to operate computers and standard office equipment.

Work Environment

This position is primarily located on the manufacturing floor with occasional office work. Employees will be exposed to moving mechanical equipment and are required to wear appropriate personal protective equipment while on the production floor.

EQUAL OPPORTUNITY EMPLOYER: Surge is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, disability, age, sexual orientation, national origin, veteran status, genetic information, or any other status protected by law. Surge is committed to providing access, equal opportunity and reasonable accommodation for individuals with disabilities in employment, its services, programs, and activities.

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