Senior Quality Engineer I

Senior Quality Engineer I

Rocket Lab Optical Systems solves mission-critical space domain and Intelligence, Surveillance, and Reconnaissance challenges for Department of Defense and Intelligence Community customers. Our vision is to revolutionize the space-based payload market with innovative and novel designs for space, terrestrial, and airborne environments. Building on more than 20 years of electro-optical and infrared systems innovation from Geost, Rocket Lab Optical Systems delivers solutions to the warfighter for responsive, scalable sensing solutions across all orbital domains.

As a Senior Quality Engineer I for Rocket Lab Optical Systems in Chantilly, VA, you will have the opportunity to support Tranche 3 of the U.S. Space Development Agency's Proliferated Warfighter Space Architecture by ensuring products meet customer, regulatory, and internal quality requirements throughout the product lifecycle.

What You'll Get To Do:

• Develop and execute inspection methods to verify product quality and workmanship
• Ensure products comply with internal procedures, customer requirements, and industry standards such as AS9100
• Investigate products and process nonconformances and lead root cause analysis and corrective actions
• Generate, manage, and close Nonconformance Reports (NCRs), Corrective Action Reports, and support MRB/FRB activities
• Provide quality training and guidance to production and engineering teams on workmanship standards, procedures, ESD, and FOD
• Coordinate and document calibration activities and maintain metrology controls
• Support and maintain compliance with ESD and FOD programs across production and integration areas
• Perform inspections, review inspection data, and document results and findings
• Collect, analyze, and trend quality data using digital tools such as Power Apps and Power BI to support data-driven decision making
• Develop and maintain dashboards and reports to monitor quality metrics, nonconformance trends, corrective action effectiveness, and process performance
• Participate in internal, customer, and third-party quality audits as required
• Drive continuous improvement initiatives to improve efficiency, quality, and repeatability of processes
• The Quality Engineer will support, analyze, and report on quality performance using data-driven metrics
• Travel as required to support test campaigns, supplier activities, audits, source inspections, and program milestones
• Perform other duties as assigned in support of quality, compliance, and program execution

You'll Bring These Qualifications:

• Bachelor's degree in engineering or related discipline
• 5+ years of experience in Quality Engineering or Quality Assurance within a manufacturing environment
• Experience working within a Quality Management System; AS9100 experience strongly preferred
• Strong working knowledge of NCRs, CAPA, MRB/FRB, ESD, and FOD controls
• Experience with inspection and test activities, metrology, and calibration systems
• Ability to read and interpret engineering drawings, including GD&T
• Experience analyzing quality data and presenting metrics using tools such as Power BI, Power Apps, Excel, or similar data visualization platforms
• Strong analytical, problem-solving, and root cause analysis skills
• Ability to collaborate effectively across engineering, production, supply chain, and program teams
• Ability to obtain and maintain a U.S. Government security clearance

These Qualifications Would Be Nice To Have:

• Experience supporting spaceflight hardware or optical/electro-optical systems
• ASQ Quality Engineer or Quality Technician certification
• Experience working with suppliers and subcontractors in a regulated environment
• Familiarity with aerospace customer audits and government contracts
• Experience developing or enhancing Power Apps workflows and Power BI dashboards for quality or manufacturing metrics
• Active U.S. Government security clearance