Immediate need for a talented
Senior Thermal Engineer – Hypersonic Air Vehicles. This is a
06 Months Contract opportunity with long-term potential and is located in
Costa Mesa, CA (Remote). Please review the job description below and contact me ASAP if you are interested.
Job ID:26-30128
Pay Range: $110 - $120/hour. Employee benefits include, but are not limited to, health insurance (medical, dental, vision), 401(k) plan, and paid sick leave (depending on work location).
Key Responsibilities:- The Thermal Engineering team's work is essential to support our rapid innovation cycle and maintain the performance and reliability of advanced defense technologies.
- Thermal Engineers own the full development life cycle from conceptual design through ground testing and flight test analysis, ensuring high-performance, resilient systems that meet the demands of complex, contested environments.
- Thermal design and analysis of unmanned air vehicles at conceptual, preliminary, and detailed design maturities
- Define thermal system architectures and material selection strategies for vehicles operating in demanding flight environments
- Thermal analysis of flight vehicles using CFD, FEA, and engineering methods
- Material response modeling under combined thermal and mechanical loads
- Transient thermal analysis for time-varying mission profiles
- Ground test planning, execution, and analysis in specialized thermal test facilities
- Flight test planning, execution, and post-flight thermal data analysis
- Use first principles and MATLAB/Python models to inform design decisions
- Collaborate with aerodynamics, structures, electrical, and systems engineers on integrated solutions
- Present thermal status at formal reviews internally and with customers
- Prepare formal documentation (specifications, test procedures, technical reports)
Key Requirements and Technology Experience:- MS or higher degree in Aerospace Engineering, Mechanical Engineering, or Applied Physics with focus on heat transfer and fluid dynamics
- In-depth understanding of heat transfer, fluid dynamics, and high-temperature environments
- 5 years of experience in aerospace thermal engineering on rocket, aircraft, or missile programs
- Experience with thermal analysis in high-speed flight regimes
- Thermal analysis experience using CFD (STAR-CCM , ANSYS Fluent) and/or FEA thermal solvers
- Experience with thermal-structural coupling
- Ground testing experience with thermal instrumentation and data acquisition
- Strong programming skills in MATLAB, Python, or similar for tool development
- Experience preparing formal documentation
- CAD experience with SolidWorks or Siemens NX
- Passion for defending the United States and her allies
- Ability to obtain and hold a U.S. Top Secret security clearance
- Experience with material response modeling in extreme thermal environments
- Knowledge of material degradation and surface phenomena under demanding conditions
- Experience with specialized thermal ground test facilities
- Experience with chemical kinetics and finite-rate chemistry modeling
- Flight test experience including instrumentation design and post-flight analysis
- Experience with thermal-structural analysis codes (NASTRAN, Abaqus, ANSYS Mechanical)
- Material characterization experience at elevated temperatures
- Experience with manufacturing and assembly of thermal systems
- Active U.S. security clearance
Our client is a leading
IT Industry and we are currently interviewing to fill this and other similar contract positions. If you are interested in this position, please apply online for immediate consideration.
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