The Senior Welding Process Engineer is responsible for technical/production support, process/product development and optimization of Aerospace and Industrial gas turbine component repair and manufacture. The role includes daily production support, continuous improvement, new component development, new process/equipment qualification, and general technical support for the component value stream. This position will work equal amounts in the shop floor and office environments with cross-team collaboration.
Key Responsibilities:
Apply Continuous Improvement tools and concepts on product/process subsystems or manufacturing systems.Optimize the production process and product design using a robust lean problem-solving methodology.Develop KPIs to effectively manage process and product outcomes.Utilize project management skills to lead assigned projects/programs to successful completion.Collaborate effectively in a multi-disciplinary team environment to develop component designs and repairs.Engage with the other engineers at the site to collaborate on projects and development of robust solutions.Assist in making technical decisions on product/process design and provide definition to the team to ensure mutual success.Owns technical aspects of assigned components and or processes from initial concept through all manufacturing stages.Manages capital equipment projects within assigned areasPrepare accurate written technical reports, specifications, procedures, and manuals.
Experience & Education:
Bachelor's degree in Engineering (Mechanical, Materials, or Aerospace preferred).5+ years of relevant experience in aerospace or automotive parts manufacturing.Direct experience in TIG, resistance, laser, and electron beam welding preferred.Direct experience in welding automation preferred.Proven ability to collaborate effectively in a machine-shop environment.Proficiency in 3D modeling software (e.g., Siemens NX).Familiarity with Robotic, CNC, or PLC programming.Expertise in tooling design, including fixturing, molding, and masking.Strong understanding of GD&T principles and exposure to additive manufacturing technologies.Excellent communication skills, both written and verbal.