Seeking an experienced Foundry Process & Quality Engineer with expertise in sand casting/iron casting, process improvement, and problem-solving. The role involves driving quality improvements, reducing casting defects, improving production yield, conducting process audits, and supporting foundry operations through data-driven root cause analysis.
Strong knowledge of foundry operations, preferably Sand Casting and Iron Casting.
Experience in process audits, quality improvement, and manufacturing problem-solving.
Expertise in Lean Six Sigma, 8D, DOE, and Root Cause Analysis.
Strong analytical skills with the ability to interpret production and yield data.
Proficiency in engineering drawings, CAD models, and GD&T.
Excellent communication and stakeholder management skills in English and Spanish.
Bachelor's degree in Mechanical Engineering or a related Engineering discipline.
Preferred Industry Experience:
Automotive
Heavy Equipment
Agriculture Equipment
Industrial Machinery
Complex Casting Manufacturing
Must Have:
Work visa and frequent travel requirement to Canada and USA.
Resolve casting defects such as porosity, core shift, NCU, and over-grinding issues.
Conduct process audits and ensure adherence to foundry control plans and standards.
Analyze production, yield, and scrap trends to drive corrective actions.
Lead problem-solving activities using 8D, DOE, RCA, and Pareto analysis.
Collaborate with machining and foundry teams to address downstream quality concerns.
Interpret complex casting/machining drawings, specifications, and GD&T requirements.
Drive Lean Six Sigma initiatives for process optimization and productivity improvement.
Support production ramp-up and stabilization of complex cast components.