Sr. Batch Operator - Buhler (B Shift)

epartment: Production Profession: Manufacturing Mustard & Condiments

Reports to: Operations Supervisor Substitute: Operator Hourly/Salary: Hourly

Primary Job Function

This position functions in a team base environment. The position efficiently operates assigned equipment to produce product at prescribed standards; minimizing material waste and production loss. The position will maintain KPIs, including OEE and Quality Standards The position oversees all aspects of line functions.

Essential Duties & Responsibilities

• Responsible for performing all job functions in a safe manner by complying to all plant safety policies and practices including wearing proper PPE.
• Able to work and promote a team based environment.
• Setting up the production line and conversion after CIP cleaning.
• Responsible for CIP/COP according to the cleaning plan and hygiene regulations. Responsible for maintaining a sanitary work environment by checking the cleaning results through swab testing and rinse water samples.
• Maintain a clean work environment on the outside of the machine as well as the working environment of the machine. Keep areas clean, organized and dry.
• Gather all necessary ingredients and raw materials, clean and sanitize Production area, and check the recipe in the program memory confirming the specifications.
• Mix batches according to the recipe specification and work instructions.
• Deliver samples to the laboratory.
• Transfer laboratory approved batches to tanks.
• Responsible for the creation and all documentation associated with production, quality, safety including the creation and updating of production documentation, Standard Operating Procedures and Work Instructions.
• Detect and correct any faults or deviations during the mixing process; monitor equipment for abnormalities, solve minor problems without assistance and eliminate potential threats to production.
• Eliminate technical deficiencies and communicate effectively with maintenance personnel regarding recurring problems and needs for repair.
• Comply with all GMP and quality procedures.
• Follow established performance and product specifications such as product weight, product size, machine output, labeling, code dates, product quality etc.
• Function as needed in various capacities, including moving supplies and discard, filling in for other teammates as necessary and other duties as assigned.
• Promoting and maintaining a safety oriented and team based culture.
• Has knowledge and understands OSHA, HACCP, SQF, ISO and Safety requirements within a food manufacturing environment.
• Responsible to report food safety and quality concerns to Supervision, Quality or Senior Management. Support the SQF system through adherence to plant policies and procedures.
• Other duties may be assigned.

Qualification Requirements

• Basic understanding and ability to use computers.
• Basic mathematical aptitude.
• Ability to understand mechanical concepts.
• Must be able to lift up to 50 pounds
• Must be physically able to climb on ladders and portable stairways
• Constant standing and/or walking on concrete floors are required.
• Must be able to to work, move, lift, slide, push or carry heavy objects or materials.

Education and Experience

• A High School Diploma or general education degree (GED) is required.
• Two years manufacturing, mechanical or technical experience is preferred.
• 2 years of experience working in a food Manufacturing Environment is preferred
• Applicant must be a committed team worker with a keen sense of responsibility and excellent attention to detail.

Direct Reports: None