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We are looking for a talented CFD Simulation Engineer to join our team. The successful candidate will be responsible for using computational fluid dynamics (CFD) software to develop models and conduct analyses for research and technology (R&D) development programs and product development projects. Key responsibilities include:
simulating airflow and heat transfer within enclosures housing power electronics, modeling internal components including busbars, heat sinks, fans, and electronic components as heat sources at steady state and transient operating loads, and optimizing enclosure HVAC systems for efficient cooling.
Additionally, the engineer will model and simulate heat transfer and temperature distribution within battery packs, considering environmental conditions, charging/discharging cycles, and thermal management.
The ideal candidate will have experience in CFD simulation, strong analytical skills, and the ability to collaborate with cross-functional teams to ensure robust and efficient designs in support of initial concepts, prototype design, and manufacturing.
MINIMUM REQUIREMENTS
Education: Bachelor's degree in Mechanical engineering or related field
Experience: 5+ years of experience in CFD analysis
Proven experience in CFD analysis with use of Ansys Fluent/CFX, Thermal Desktop, COMSOL, Star CCM+ or similar tools
Familiarity with CAD design software such as AutoCAD, SolidWorks, or similar
Strong analytical and problem-solving skills to interpret simulation results and provide design recommendations
Ability to effectively communicate technical findings and collaborate with cross-functional teams
PREFERRED REQUIREMENTS
Graduate degree in Mechanical Engineering or related field.
Experience in the energy sector; with a focus on microgrid, DER products, power distribution systems and enclosures, battery energy storage systems.
Strong understanding of related regulatory frameworks and industry standards related to the relevant energy technologies: Microgrid, Power generation, and Energy storage.
Experience with use of CFD for thermal management system design, optimization of cooling components and temperature distribution.
Experience leading development and optimization of thermal management systems for batteries and enclosures.
Travel: 5-10%
Work Schedule: This position works between the hours of 7 AM and 5 PM, Monday- Friday. However, work may be performed at any time on any day of the week to meet business needs.
Work Location: Menasha, WI
KEY RESPONSIBILITIES
Simulate the airflow and heat transfer within enclosure housing power electronics (power distribution enclosures, switchboards, UPS, BESS)
Modeling of enclosure internal components like busbars, heat sinks, fans, and individual electronic components as heat sources
Design optimization of enclosure HVAC system for efficient cooling considering sizing, capacity, and placement and external environmental conditions
Model and simulation of heat transfer and temperature distribution within a battery pack considering environmental conditions, charging/discharging cycles, and thermal management
Collaborate with CAD design engineers to import existing geometries and guide design
Collaborate with engineering to gather relevant information and requirements for boundary conditions
Propose optimized design for future product definition and requirements for thermal management systems within enclosure
Supervise and assist with product testing regime to gather data for simulation verification and refinement
Define testing requirements for verification and validation of model of prototype builds
Establish partnerships and manage collaboration with HVAC suppliers and capture technology roadmaps
Summarize and communicate CFD results to the key stakeholders
Define requirements for HVAC and thermal management performance from simulation to support manufacturing and site implementation
The job description and responsibilities described are intended to provide guidelines for job expectations and the employees ability to perform the position described. It is not intended to be construed as an exhaustive list of all functions, responsibilities, skills, and abilities. Additional functions and requirements may be assigned by supervisors as deemed appropriate.
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Faith Technologies, Inc. is an Equal Opportunity Employer - veterans/disabled.