Sr. Manufacturing Automation Engineer, Robotics

The Sr. Manufacturing Automation Engineer, Robotics, leads design, development and optimization of automation equipment for next-generation electric motors manufacturing. You will collaborate closely with cross-functional teams-including design engineering, die engineering, tooling suppliers, quality, process, and operations-to execute advanced automation equipment projects and ensure processes meet Tesla's rigorous standards for performance, safety, and sustainability. This position blends automation development, integration, and data-driven continuous improvement in a fast-paced, high-volume manufacturing environment.

• Design and develop automation solutions for high-speed stator lamination stamping presses, including integration of robotics, PLCs, sensors, vision systems, and control software to improve throughput and precision
• Optimize high speed stamping processes for metal forming, die design, and material handling, ensuring robust, scalable production that meets Tesla s high standards for quality and safety
• Troubleshoot and resolve automation-related issues on the production floor, minimizing downtime and implementing root-cause analysis for failures
• Collaborate with process engineers, suppliers, and maintenance teams to standardize business practices, validate new equipment, and support the industrialization of stamping services
• Conduct simulations, testing, and data analysis to refine automation algorithms and predict performance under high-volume conditions
• Drive continuous improvement initiatives, such as implementing AI-driven predictive maintenance or enhancing energy efficiency in stamping operations
• Support the ramp-up of new product lines from installation until SOP (start of production)
• Degree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience
• 3+ years of experience in automation engineering, preferably in high-volume manufacturing environments such as automotive stamping or metal forming
• Strong proficiency in automation tools and software, such as PLC programming (e.g., Allen-Bradley, Siemens), robotics (e.g., Fanuc, KUKA), CAD/CAM (e.g., SolidWorks, AutoCAD), and simulation software (e.g., PLM or similar)
• Experience with programming VFDs (Variable Frequency Drives) and servo drives for precise motor control in automated systems
• Experience with industrial communication protocols (e.g., EtherCAT, Profinet) and vision systems for quality inspection
• Demonstrated ability to analyze data, perform root-cause analysis, and implement process improvements using methodologies like Six Sigma or Lean Manufacturing
• Excellent problem-solving skills with a hands-on approach to debugging complex systems in a production setting
• Experience with safety PLCs, including programming and integration for fail-safe operations in manufacturing environments
• Ability to work in a fast-paced, dynamic environment with occasional overtime or shift work to support 24/7 manufacturing
• Travel as required for equipment supplier visits, trials or buyoffs (>5%)

Benefits

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Medical plans > plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D
• Short-term and long-term disability insurance (90 day waiting period)
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program