The Senior Operational Excellence Engineer drives enterprise-wide Lean transformation and continuous improvement across the distribution network. This hands-on change agent partners with Operations, Engineering, and cross-functional stakeholders to identify opportunities, eliminate waste, standardize best practices, and scale high-impact solutions. The ideal candidate combines proven Lean Six Sigma expertise, strong project leadership, and a passion for operational excellence, digital innovation (including Generative AI), and delivering sustainable business results.
Lead and execute continuous improvement initiatives across multiple distribution centers, facilitating Kaizen events, Value Stream Mapping, Gemba walks, and DMAIC-based problem-solving to eliminate waste and optimize performance
Develop, manage, and sustain high-impact projects from initiation through implementation and benefits realization
Partner with Operations, Engineering, and stakeholders to standardize, document, and deploy best practices and operational excellence tools network-wide
Conduct operational assessments to uncover opportunities in productivity, quality, cost reduction, process optimization, and automation of repetitive tasks
Champion a culture of continuous improvement by coaching teams, building Lean capabilities, and promoting standardized processes and management systems
Leverage Generative AI, Large Language Models, and digital tools to enhance knowledge management, data accessibility, workflows, and data-driven decision-making
Track project performance, key metrics, and realized benefits while traveling as needed to support site assessments, workshops, training, and implementations
Degree in Industrial, Mechanical, Supply Chain Engineering, or equivalent experience and evidence of exceptional ability
5+ years of experience in largecscale Lean Transformation or Continuous Improvement/Engineering roles
2+ years of Distribution Center operations experience, including successfully leading multiple Kaizen events
Lean Six Sigma Black Belt certification required
Proven ability to drive measurable, sustainable improvements in productivity, quality, cost, and process efficiency
Strong facilitation, coaching, change management, and cross-functional leadership skills
Experience applying digital technologies, data analytics, automation, and emerging tools such as Generative AI to operational challenges
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Numbers & Facts
Location
The Colony, TX
Skills
Accidental Death and Dismemberment (AD&D)unmatched