Sr. Product Development / Mechanical Design Engineer - High Speed Connectors

Amphenol Communications Solutions

Danbury, CT

JOB DETAILS
SKILLS
Artificial Intelligence (AI), CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), Communication Skills, Computer Networks, Cross-Functional, Documentation, Electrical Engineering, Electricity, Electromagnetic Compatibility, Electromagnetic Interference (EMI), Electronics, Establish Priorities, Failure Mode and Effects Analysis (FMEA), Finite Element Analysis, Industry Standards, Manufacturing, Manufacturing/Industrial Processes, Mechanical Design, Mechanical Engineering, Molding Processes, Multitasking, Network Operations Center, Network Routers, Network Switching, OEM (Original Equipment Manufacturer), PCI Express (PCI-E), PTC Creo, Plating Processes, Product Development, Product Engineering, Product/Service Launch, Project/Program Management, Prototyping, Regulatory Compliance, Risk Analysis, Signal Integrity, Software Engineering, Software Simulation, SolidWorks, System Integration (SI), Technical/Engineering Design, Thermal Management, Tolerance Analysis, Validation Testing
LOCATION
Danbury, CT
POSTED
13 days ago

Senior Product Development / Mechanical Design Engineer - High Speed Connectors

Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile Networks, Storage, Servers, Routers, Switches, etc.). Our products help to enable the electronics revolution and remain a key enabler for all the major Tier 1 OEMs globally. We are currently seeking a Product Development Engineer to join our team. The position will be located in Schaumburg, IL.

Position Overview

Amphenol is seeking a highly skilled and motivated Senior Product Development Engineer to lead the design and development of high-speed IO connectors. This role is pivotal in advancing connectivity solutions for next-generation AI/ML platforms and high-bandwidth data center applications. The engineer will serve as the technical owner for a specific form factor, driving innovation, customer engagement, and cross-functional execution.

Key Responsibilities

Design & Innovation

  • Lead concept generation, design, and qualification of high-speed IO connectors
  • Develop connectors optimized for AI/ML workloads with emphasis on signal integrity, mechanical robustness, and thermal efficiency.
  • Apply advanced design techniques for low latency, high-density packaging, and manufacturability.
  • Collaborate with cross-functional teams to ensure system-level integration and compliance with industry standards (e.g., OSFP, QSFP-DD, PCIe).

Testing & Validation

  • Define and execute rigorous testing protocols for electrical, mechanical, and environmental performance.
  • Perform Design FMEA, Tolerance Analysis, DFM, FEA (ANSYS preferred), and Risk Analysis.
  • Work with internal labs and external partners to validate performance in real-world environments.

Project Management

  • Manage development projects from concept through production, including timelines, deliverables, and cross-functional coordination.
  • Maintain clear documentation and communication across engineering, manufacturing, and quality teams.
  • Support NPI and transition to manufacturing.

Customer Engagement

  • Act as the primary technical interface for customer engagements.
  • Translate customer requirements into actionable design goals and provide support during design reviews, prototyping, and field validation.
  • Present product concepts early in the development cycle and incorporate feedback into design iterations.

Qualifications

  • Bachelor's or Master's degree in Mechanical or Electrical Engineering.
  • 3+ years of industry experience in IO connector or high-speed connector product development. (MUST HAVE)
  • Proficiency in CAD tools (SolidWorks, Creo) and simulation software (ANSYS).
  • Strong understanding of signal integrity, EMI/EMC, and thermal management.
  • Experience with materials and manufacturing processes including stamping, plating, molding, and assembly.
  • Excellent communication skills with global teams and customers.
  • Ability to manage multiple projects and prioritize effectively.

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About the Company

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Amphenol Communications Solutions