SR R&D/PRODUCT DVL ENGINEER

TE Connectivity plc

Middletown, DE

JOB DETAILS
SALARY
$118,300–$177,400 Per Year
SKILLS
Analysis Skills, Artificial Intelligence (AI), Assembly Equipment, Automated Assembly Equipment, Automation, CAD (Computer-Aided Design) Software, Communication Skills, Cross-Functional, Design for Six Sigma (DFSS), Diversity, Dynamic Analysis, Emerging Technology, Facebook, Fiber Optics, Finite Element Analysis, Industry Standards, Injection Molding, Intellectual Property Development, International Electro-Technical Commission (IEC), Leadership, Load Testing, Machining, Manufacturing, Manufacturing Design, Manufacturing Methods, Manufacturing/Industrial Processes, Material Science, Mechanical Design, Mechanical Engineering, Mechanical Testing, Multitasking, Network Operations Center, Optical Engineering, Optics, PTC Creo, Patents, Performance Tuning/Optimization, Photonic Integrated Circuits, Polymers, Presentation/Verbal Skills, Process Capability, Product Development, Product Engineering, Project/Program Management, Quality Assurance Methodology, Quality Control, Rapid Prototyping, Reliability Engineering, Research & Development (R&D), Siemens PLM Software NX (fka UGS NX), Simulation, SolidWorks, Statistical Quality Control, Statistics, Strategic Planning, System Architecture, Talent Management, Technical Leadership, Technical Presentation, Technical/Engineering Design, Telecommunications Equipment, Test Equipment, Test Plan/Schedule, Testing, Tolerance Analysis, Twitter, User Interface/Experience (UI/UX), Validation Testing, Willing to Travel
LOCATION
Middletown, DE
POSTED
30+ days ago

Job Description

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Job Title SR R&DPRODUCT DVL ENGINEER

Posting Start Date 31226

At TE you will unleash your potential working with people from diverse backgrounds and industries to create a safer sustainable and more connected world.?

Job Description

Job Overview The Opportunity Join TE Connectivitys innovative Passive Optics organization as a Senior Mechanical Engineer and help design the next generation of precision optical connector systems powering AI and hyperscale computing infrastructure. Youll solve complex mechanical engineering challenges in sub-micron precision design working with advanced materials to create products that enable the worlds most demanding optical interconnect applications.

Why This Role Matters As AI workloads demand unprecedented reliability and performance precision mechanical design of optical connectors has become mission-critical. Youll be at the forefront of solving complex mechanical challenges involving metals plastics and innovative latching mechanisms that directly enable the optical revolution while advancing TEs leadership in high-performance connectivity solutions.

Job Requirements What Youll Engineer

Precision Mechanical Design & Development • Connector System Architecture Design innovative passive optical connector assemblies with sub-micron alignment precision for fiber-to-PIC Photonic Integrated Circuit applications

• Tolerance Engineering Develop sub-micron tolerance control strategies ensuring optimal mechanical and optical performance across temperature ranges and environmental conditions

• Performance Optimization Engineer solutions for critical mechanical parameters including connector durability insertionwithdrawal forces and long-term stability

Materials & Structural Engineering • Materials Selection Evaluate and specify advanced metals and engineering plastics for precision optical connector applications with focus on dimensional stability and wear resistance

• Compliant Structures Design innovative compliant mechanisms for connector alignment engagement and stress relief while maintaining optical precision

• Mechanical Validation Design and execute comprehensive test protocols for static and dynamic loading fatigue resistance and environmental stress validation

Advanced Mechanical Concepts • Latching Mechanisms Develop innovative latching and retention systems optimized for connector reliability user experience and manufacturing efficiency

• Strain Relief Design Engineer strain relief solutions that protect fiber optics under mechanical stress while maintaining connector alignment precision

• Load Analysis Perform static and dynamic stress analysis on connector assemblies including finite element modeling of complex loading scenarios

• Precision Assembly Design connector systems for automated assembly processes while maintaining sub-micron alignment tolerances

Product Development & Manufacturing • Prototyping Lead rapid prototyping efforts from concept through production-ready mechanical designs using advanced manufacturing techniques

• Testing & Characterization Develop comprehensive mechanical test methodologies for connector performance durability and manufacturing quality control

• Cross-functional Collaboration Work closely with optical engineering manufacturing and quality teams to ensure design for manufacturability DFM and optical performance

What your background should look like

Essential Qualifications • Education BSMS in Mechanical Engineering Materials Science or related technical field

• Experience a minimum of 5 years in precision mechanical design preferably in connector or optical systems or 3 years and a Masters degree or a PhD without work experience

• Materials Expertise Hands-on experience with metals and engineering plastics in precision applications

• Design Tools Proficiency with 3D CAD software SolidWorks NX Creo and finite element analysis tools

Core Technical Competencies • Precision Engineering Deep understanding of sub-micron tolerancing statistical tolerance analysis and precision manufacturing processes

• Structural Mechanics Experience with compliant structures spring mechanisms and dynamic loading analysis of small-scale mechanical systems

• Materials Science Understanding of material properties thermal expansion creep and long-term stability of metals and polymers

• Testing & Validation Proficiency with mechanical test equipment load testing and statistical quality control methods

Specialized Knowledge Areas • Connector Design Experience with latching mechanisms strain relief systems and connector assembly processes

• StaticDynamic Analysis Expertise in stress analysis fatigue life prediction and mechanical reliability engineering

• Manufacturing Processes Knowledge of injection molding precision machining and assembly automation for small-scale components

• Quality Systems Understanding of tolerance control process capability studies and Design for Six Sigma methodologies

Professional Skills • Problem Solving Creative approach to complex mechanical design challenges with systematic engineering methodology

• Communication Ability to present technical concepts to cross-functional teams and document detailed mechanical specifications

• Project Management Experience managing multiple development projects with competing priorities and tight delivery timelines

• Continuous Learning Commitment to staying current with emerging precision manufacturing technologies and connector innovations

Preferred Qualifications • Advanced Degree MS in Mechanical Engineering Materials Science or related field

• Industry Experience Background in optical connectors precision instruments or telecommunications hardware

• Standards Knowledge Familiarity with connector industry standards IEC Telcordia and environmental testing protocols

• Simulation Skills Experience with ANSYS COMSOL or other advanced FEAsimulation software

• Patent Experience Track record of mechanical design innovation and intellectual property development

Competencies SET Strategy Execution Talent for managers

ABOUT TE CONNECTIVITY TE Connectivity plc NYSE TEL is a global industrial technology leader creating a safer sustainable productive and connected future. As a trusted innovation partner our broad range of connectivity and sensor solutions enable the distribution of power signal and data to advance next-generation transportation energy networks automated factories data centers enabling artificial intelligence and more.

Our more than 90000 employees including 10000 engineers work alongside customers in approximately 130 countries. In a world that is racing ahead TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and onLinkedIn Facebook WeChat Instagram and X formerly Twitter.

COMPENSATION • Competitive base salary commensurate with experience 118300 - 177400 subject to change dependent on physical location • Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experiencequalification of the selected candidate as well as internal and external equity. • Total Compensation Base Salary Incentives Benefits

BENEFITS • A comprehensive benefits package including health insurance 401k disability life insurance employee stock purchase plan paid time off and voluntary benefits.

EOE Including DisabilityVets

IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.comcareers and all email communications from our recruitment team will come only from actual email addresses ending in te.com. If you receive any suspicious communications we strongly advise you not to engage or provide any personal information and to report the incident to your local authorities.

Job Locations Posting City Remote

Job Country Canada

Travel Required 10 to 25

Requisition ID 148431

Workplace Type External Careers Page Engineering & Technology

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About the Company

T

TE Connectivity plc

TE Connectivity is an industry leader with an entrepreneurial spirit, fueled by innovation and collaboration. Our emphasis on forward thinking has attracted the brightest industry minds, allowing them to thrive and create breakthrough solutions that deliver a competitive advantage to our customers.

TE Connectivity is a global, $12.1 billion company that designs and manufactures over 500,000 products that connect and protect the flow of power and data inside the products that touch every aspect of our lives. Our nearly 90,000 employees partner with customers in virtually every industry—from consumer electronics, energy and healthcare, to automotive, aerospace and communication networks—enabling smarter, faster, better technologies to connect products to possibilities.

COMPANY SIZE
10,000 employees or more
INDUSTRY
Electronics, Components, and Semiconductor Mfg
FOUNDED
2007
WEBSITE
http://www.te.com/usa-en/home.html