The build engineer is responsible for production, qualification, and the design/analysis of hardware manufactured on the lines, as well as advancement of the manufacturing system itself. Development scope includes identifying inputs, detailed design and analysis, design reviews, qualification, and production implementation. This includes mechanical testing, weld process development, inspection techniques, personnel access, and all associated tooling required to create the Starship and Super Heavy Booster primary structures. Additional responsibilities include developing and reviewing work instructions as designs evolve and resolving issues that often require one-off analysis to determine the path forward.
RESPONSIBILITIES
Work closely with vehicle analysts to ensure solutions meet the requirements for vehicle design as well as the manufacturing processes
Develop production procedures/processes and manage the transition of parts and assemblies from development to high-rate production
Coordinate and execute development, qualification, and acceptance testing of systems and tooling needed to meet hardware deadlines
Execute design for manufacturability changes to enhance production efficiency
Create original CAD models and prints for flight and/or tooling components
Lead the on-site design engineering contact for the efficient build of parts and assemblies
Create and maintain build schedules
Resolve and analyze manufacturing discrepancies while interfacing with the quality team (resolving issues for design, fabrication, and assembly)
Participate in design reviews internally and with suppliers and customers
Partner with engineering and production teams to generate ideas, designs, and improvements for current and next-generation vehicles
Source, retain, and advise new and experienced vendors from a technical perspective
BASIC QUALIFICATIONS:
Bachelor's degree in mechanical or aerospace engineering
5+ years of engineering experience in manufacturing or production
PREFERRED SKILLS AND EXPERIENCE:
Master's degree in mechanical, manufacturing, aerospace, materials or industrial engineering
Involvement in a professional engineering society or collegiate design project
Experience with the build, assembly, or integration of large mechanical assemblies
Knowledge of metallic manufacturing techniques, processes, and equipment related to welding, metal forming, fastening, drilling, bonding and automation
Mechanical component and/or tooling design and analysis experience using 3D CAD software
Experience with design for manufacture and assembly (DFMA)
Experience writing work instructions and procedures for critical aerospace parts
Experience in a production environment within the aerospace industry
Experience transitioning complex products from R&D to high-volume manufacturing in a fast-paced environment
ADDITIONAL REQUIREMENTS:
Willingness to work extended hours and weekends when needed to meet critical deadlines