Staff Emissions Test Engineer

BorgWarner Inc

Arden, NC

JOB DETAILS
SALARY
$115,200–$162,000 Per Year
SKILLS
Analysis Skills, Automotive Engineering, Automotive Industry, Automotive Technology, Best Practices, Calibration, Communication Skills, Communications Protocols, Corrective Action, Credit Cards, Cross-Functional, Data Quality, Detail Oriented, Documentation, Electric Motor, Electrical Engineering, Electricity, Electronics, Environmental Protection Agency (EPA), Fast Fourier Transform, Fourier-Transform Infrared Spectroscopy (FTIR), Functional Testing, Identify Issues, Instrumentation, Laboratory, Leadership, Mechanical Engineering, Organizational Skills, Procedure Implementation, Process Capability, Process Development, Process Improvement, Product Engineering, Product Support, Project/Program Management, Propulsion, Quality Assurance Methodology, Quality Metrics, Regulations, Regulatory Requirements, Research & Development (R&D), Root Cause Analysis, Signal Processing, Software Development, Software Testing, System Operations, Team Player, Technical Leadership, Technical Support, Test Equipment, Test Lab, Test Plan/Schedule, Test Strategy, Test Tools, Testing, Time Management, Validation Testing, Willing to Travel
LOCATION
Arden, NC
POSTED
30+ days ago

Engineer, Staff - Emissions Test (Technical Center)

FUNCTION:                              Engineering - Test Engineering (Exempt)

OVERVIEW

The Arden Technical Center is a core R&D hub within BorgWarner's Emissions, Thermal, and Turbo Systems (ETTS) business. Our team develops and validates combustion-related automotive technologies that support cleaner, more efficient propulsion systems. We are seeking a Test Engineer with strong expertise in engine exhaust emissions testing to join our Test Engineering group and help advance our next generation of products.

POSITION SUMMARY:

The Emissions Test Engineer will serve as a technical contributor within the test engineering team, responsible for operating, maintaining, and improving state-of-the-art emissions measurement systems. This role blends hands-on laboratory work with process development, equipment ownership, and cross-functional collaboration. In addition to emissions testing responsibilities, this role will provide leadership and program management for other types of testing within the technical center to include gas stand thermodynamic and functional testing, engine stand testing, electric machine and power electronics testing, and vibration and harshness testing, among others.

KEY ACCOUNTABILITIES:

Testing & Equipment Ownership Operate advanced measurement systems for engine and component testing. Acquire, install, and commission new testing equipment as needed. Maintain and manage emissions instrumentation to ensure accuracy, reliability, and uptime. Perform routine and advanced calibration of emissions analyzers and related systems.

Test Process Development Develop, document, and implement test procedures for measurement and validation. Ensure test processes meet internal quality standards and regulatory requirements. Identify opportunities to improve test efficiency, repeatability, and data quality.

Data Quality & Technical Support Work closely with test operators, technicians, and engineers to ensure proper execution of emissions tests. Troubleshoot equipment issues and support root-cause investigations. Provide technical guidance on emissions measurement best practices. Maintain documentation related to equipment, processes, and calibration records.

Project Management and Collaboration Contribute to lab capability planning and technology upgrades. Create and manage program timelines to meet critical milestones. Partner with product engineering to support development programs. Facilitate cross training for team members on test engineering tools and processes as needed.

REQUIRED QUALIFICATIONS: Bachelor's degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or related field. 6 years of experience or equivalent education and experience. Hands-on experience with engine or industrial exhaust emissions testing (e.g., FTIR, FID, NDIR, PM measurement systems). Strong understanding of emissions measurement principles, calibration methods, and regulatory standards. Ability to diagnose equipment issues and implement corrective actions. Must be willing to travel 1-2 times per year.

PREFERRED QUALIFICATIONS Master's degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or related field. 12 years of experience or equivalent education and experience. Extensive experience in an R&D or test-lab environment. Knowledge of EPA, CARB, or global emissions regulations. Experience developing or refining test procedures Proficiency in one or more software development languages and knowledge of best practices Possess broad knowledge of hardware, software, and test strategies in the following areas: Gas stand thermodynamic and functional testing Engine stand testing, including engine controls Electric machine and power electronics testing High and low cycle fatigue testing Noise, Vibration and Harshness (NVH) testing Digital communication protocols (CAN, Modbus, etc.) Signal processing, Filtering, FFT analysis

PERSONAL ATTRIBUTES Strong adaptability with the ability to learn quickly. Detail-oriented with a strong commitment to data integrity. Comfortable working hands-on with complex instrumentation. Strong communication skills and ability to collaborate across teams to all levels of the organization Self-driven, organized, and eager to improve processes and capabilities.

Salary Range: $115,200 - $162,000

Internal Use Only: Salary

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About the Company

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BorgWarner Inc

BorgWarner is a global technology leader in powertrain solutions. We focus on developing leading powertrain technologies that improve fuel economy, emissions and performance. Our facilities are located across the globe to provide local support for our diverse customer base.

We operate in two groups: The Engine Group develops air management strategies and products to optimize engines for fuel efficiency, reduced emissions and enhanced performance. BorgWarner’s expertise includes engine timing systems, boosting systems, ignition systems, air and noise management, cooling and controls. The Drivetrain Group harnesses a legacy of more than 100 years as an industry innovator in transmission and all-wheel drive technology. The group leverages this understanding of powertrain clutching technology to develop interactive control systems and strategies for all types of torque management.

Deciding where to work is a big decision. At BorgWarner, we manage talent as seriously as we manage our businesses. We encourage you to learn about our company’s proud history, strong culture, technology leadership and future vision. If you find that you share the BorgWarner Beliefs and thrive on job challenge, we invite you to explore the job opportunities available. That is the first step toward experiencing pride, passion, performance and potential with a career at BorgWarner.

COMPANY SIZE
10,000 employees or more
INDUSTRY
Automotive Sales and Repair Services
FOUNDED
1928
WEBSITE
https://www.borgwarner.com/en/home