Staff Engineer, Structural Analysis

Shield AI

San Diego, CA

JOB DETAILS
SALARY
$136,730–$205,096 Per Year
SKILLS
Aerospace Engineering, Aerospace and Defense, Aircraft Engineering, Aircraft Maintenance, Analysis Skills, Artificial Intelligence (AI), Best Practices, CAD (Computer-Aided Design) Software, Composite Materials, Continuous Improvement, Data Analysis, Data Modeling, Detail Oriented, Equal Employment Opportunity (EEO), Finite Element Analysis, Industry Standards, International Operations, MATLAB, Material Fatigue, Mechanical Engineering, Mechanical Testing, Problem Solving Skills, Product Lifecycle Management, Propulsion, Python Programming/Scripting Language, Quality Assurance Methodology, Safety Training, Siemens PLM Software NX (fka UGS NX), SolidWorks, Stability Analysis, Structural Engineering, Team Player, Teamcenter, Technical Operations, Technical Support, Technical/Engineering Design, Telemetry, Test Data, Test Plan/Schedule, Testing, Validation Plan
LOCATION
San Diego, CA
POSTED
1 day ago

Founded in 2015, Shield AI is a venture‑backed deep‑tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V‑BAT and X‑BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia‑Pacific, Shield AI's technology actively supports operations worldwide.Job Description Shield AI is seeking a Structural Analyst to support the structural analysis and testing of advanced UAVs. In this role, you will work closely with Mechanical, Systems, Propulsion, and Aerospace Engineers to ensure the structural integrity of our lightweight, high‑performance aircraft. You will contribute to the design, analysis, testing, and optimization of airframe structures and components, ensuring they meet performance, weight, and safety requirements.This role is ideal for engineers with 7+ years of experience looking to gain expertise in finite element analysis (FEA), composite materials, mechanical testing, and aircraft loads analysis in a fast‑paced, high‑tech aerospace environment.What you'll do Assist in building and refining finite element models (FEM) to evaluate the structural performance of UAV components.Perform static, modal, fatigue, and vibration analyses to assess stress, deformation, and durability.Conduct hand calculations to validate FEA results, ensuring accuracy and structural reliability.Work with design engineers to optimize airframe structures, balancing weight, strength, and manufacturability.Support the development of test plans for structural validation, including quasi‑static, vibration, and shock testing.Analyze flight telemetry and structural test data to improve modeling accuracy and correlate predictions with real‑world performance.Assist in defining load cases, material properties, and design margins for UAV airframe and mechanical components.Document and present structural analysis reports and technical recommendations to engineering teams.Collaborate with cross‑functional teams to ensure structural requirements align with system performance goals.Contribute to the continuous improvement of structural analysis methodologies, tools, and best practices.Required qualifications B.S. in Mechanical Engineering, Aerospace Engineering, or related field.7+ years of experience in structural analysis, finite element modeling, or aircraft loads analysis.Experience with FEA tools (ANSYS, NASTRAN, HyperWorks, or similar).Strong ability to perform hand calculations for structural strength, stability, and fatigue analysis.Knowledge of composite materials and lightweight aerospace structures.Familiarity with mechanical testing methods (static, vibration, and fatigue).Proficiency with data analysis tools (Excel, MATLAB, Python, or similar).Strong problem‑solving skills, attention to detail, and ability to work in a team environment.Preferred qualifications Master's degree in Mechanical or Aerospace Engineering.Experience in aircraft structural design, UAV airframe development, or aerospace testing.Hands‑on experience with structural testing, modal analysis, or composite modeling.Exposure to CAD software (NX, SolidWorks) and PLM tools (Teamcenter or similar).Understanding of aerospace industry standards, structural certification processes, and material selection.$136,730 - $205,096 a yearShield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity, or Veteran status. If you have a disability or special need that requires accommodation, please let us know.#J-18808-Ljbffr

About the Company

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Shield AI