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Supplier Quality Engineer- Electrical

ProEnergy Services
  • Houston, TX
    3 days ago

    Job Description

    Supplier Quality Engineer- Electrical

    About PROENERGY

    PROENERGY is an engineering, R&D, and manufacturing powerhouse. The company addresses every need for fast-start power generation: turbine and package manufacturing, turnkey project execution, power purchase agreements, and asset lifecycle care for turbines and plants. Where others see impossible energy challenges, PROENERGY provides innovative aeroderivative solutions.

    Our Footprint

    PROENERGY delivers fast-start, dispatchable power solutions from worldwide centers for aeroderivative excellence. We are investing more than $1 billion through 2028 in infrastructure to serve our customers.

    In Sedalia, Missouri, our 600,000 sq ft Center for Excellence in Manufacturing-a world-class investment in fast-start power and the only campus of its kind in the world-is growing by 40 percent.

    In Houston, Texas, our 500,000 sq ft Center for Excellence in Lifecycle Care features a Level-IV depot and aero repair facility, which executes comprehensive services for aeroderivative engines under one roof.

    In Kansas City, we have an office with an Engineering team that supports our sought-after solutions for turnkey projects and contracted power.

    And our worldwide service centers ensure local service expertise near our customers. Our expanding service footprint includes Phoenix, Buenos Aires, New Brunswick, and additional locations in Europe, Australia, and Southeast Asia.

    Our Philosophy

    We take care of our people and strive to make a positive difference for the world. We offer competitive pay, excellent benefits that include Medical, Dental, Vision, and Life/Disability Insurance at minimal cost to the employee, 10 paid holidays, paid time off, and a 401K plan. If you are looking for a rewarding career and possess specialized knowledge and quality-oriented problem-solving skills, we encourage you to apply today.

    Position Summary

    The Supplier Quality Engineer - Electrical owns the quality of electrical equipment and systems purchased for PowerFLX packages and turnkey power plants, from supplier qualification through Factory Acceptance Testing (FAT) and release for shipment.

    This is a hands-on, supplier-facing role. The SQE - Electrical reviews and approves Inspection and Test Plans (ITPs), witnesses and executes FATs and functional testing, and holds suppliers accountable to specification, schedule, and corrective action. The role runs a standing cadence of supplier quality and progress reviews so issues are caught at the supplier, not at receiving or on site.

    Reports To: VP Sourcing

    Work Location: 300 Executive Center Dr, Suite 101, Greenville SC, 29615 ; 8310 McHard Road, Houston, TX 77053 ; 2001 Proenergy Blvd, Sedalia, MO 65301 or Remote United States

    Position Responsibilities

    Purchased electrical equipment and components supporting PowerFLX packages built in Sedalia and turnkey power plant balance of plant:

    • Generators, excitation systems, and neutral grounding equipment
    • Power distribution center (PDC) enclosures, control panels, cabinets, and electrical equipment
    • Controls hardware and subassemblies for turbine, generator, and balance of plant control systems
    • Low- and medium-voltage switchgear, motor control centers (MCCs), and bus duct
    • Generator step-up, auxiliary, and dry-type transformers
    • UPS, battery, and DC power systems; variable frequency drives (VFDs) and motors
    • Protective relay and metering panels; instrumentation for turbine, emissions, and auxiliary systems
    • Heat tracing and winterization electrical; cable, harnesses, and terminations

    Supplier Oversight and Review Cadence

    • Review cadence: Own and chair a standing quality and progress review with each assigned supplier. Set frequency by risk (weekly for critical or underperforming suppliers, biweekly or monthly for stable suppliers). Publish action items and hold owners to dates.
    • Schedule progression: Track supplier manufacturing progress against milestone schedules and promised ship dates. Escalate slippage and quality risk to Project Management and Supply Chain before it impacts delivery.
    • Vendor visits: Plan and conduct on-site visits at key production stages: pre-production kickoff, in-process inspection, and pre-FAT readiness review.
    • Surveillance plan: Maintain a risk-ranked supplier surveillance plan. Increase review and visit frequency when supplier performance declines.

    ITP, FAT, and Electrical Testing

    • ITP ownership: Review, comment on, and approve supplier ITPs, test procedures, and quality plans. Set hold, witness, and review points aligned to purchase order requirements and applicable standards.
    • Contractual requirements: Flow inspection and test requirements into purchase orders and technical specifications so quality is contractual, not assumed.
    • FAT execution: Witness and, when required, execute FATs on electrical equipment and packaged systems. Confirm test setup, test equipment calibration, and acceptance criteria before testing starts.
    • Functional testing: Perform and verify point-to-point wiring checks, I/O and loop checks, control logic and sequence simulation, interlock and permissive testing, and alarm and trip verification.
    • Electrical tests: Witness and evaluate insulation resistance, hi-pot and dielectric withstand, CT/PT ratio and polarity, protective relay setting and trip tests, contact and winding resistance, transformer routine tests (turns ratio, impedance, losses), and partial discharge where specified.
    • Data review: Critically review test reports and data. Challenge results that pass but fall outside expected ranges or show poor trends.
    • Release for shipment: Issue FAT reports, punch lists, and release-for-shipment approvals. No equipment ships with open quality holds unless formally dispositioned.
    • Final documentation: Verify data books are complete: test records, calibration certificates, material certifications, as-built drawings, and listings (UL, CSA, CE) as applicable.

    Nonconformance and Corrective Action

    • Issue and manage Nonconformance Reports (NCRs) and Supplier Corrective Action Requests (SCARs). Lead root cause analysis with suppliers (8D, 5-Why, fishbone) and verify corrective actions are effective before closure.
    • Disposition supplier nonconformances with Engineering (use-as-is, rework, repair, reject). Track cost of poor quality and recover it from the supplier where applicable.
    • Support manufacturing, site, and commissioning teams on quality escapes traced to suppliers. Close the loop with the supplier to prevent recurrence.

    Supplier Qualification, Audits, and Development

    • Perform pre-award capability assessments and supplier audits against ISO 9001 and PROENERGY Supplier Quality requirements.
    • Approve supplier First Article Inspections (FAI) and fixed process changes. Enforce supplier change control to engineering standards.
    • Maintain quarterly supplier scorecards (quality, on-time delivery, responsiveness) for the Preferred Supplier List. Drive improvement plans for underperforming suppliers.
    • Establish, monitor, and report supplier quality KPIs to Engineering, Supply Chain, and leadership.
    • Evaluate and qualify new suppliers, materials, and components with Engineering, Quality, and Supply Chain.

    Cross-Functional Leadership

    • Serve as the electrical quality technical interface between suppliers, Engineering, Supply Chain, Project Management, Manufacturing, and Commissioning.
    • Interpret one-line and three-line diagrams, schematics, wiring diagrams, and specifications with supplier technical teams.
    • Support receiving inspection and integration of purchased electrical components into in-house controls fabrication and package assembly.
    • Manage implementation of specification and design changes at suppliers.
    • Serve as a member of the Internal Audit Team and support continuous improvement of the Supplier Quality System.

    Required Qualifications

    • Bachelor''s degree in Electrical Engineering or Electrical Engineering Technology. An equivalent combination of technical training and 8+ years of directly relevant hands-on experience will be considered.
    • 5+ years in supplier quality, source inspection, electrical testing, or QA/QC for power generation, utility, oil and gas, or heavy industrial electrical equipment.
    • Demonstrated experience witnessing or performing FATs on switchgear, transformers, generators, or control systems.
    • Hands-on proficiency with electrical test equipment: insulation resistance testers, hi-pot sets, relay test sets, transformer turns ratio (TTR) testers, micro-ohmmeters, and multimeters.
    • Ability to read and interpret one-line diagrams, schematics, wiring diagrams, and control logic.
    • Working knowledge of ISO 9001 quality management systems.
    • Working knowledge of NFPA 70E electrical safety practices.
    • Ability to travel domestically and internationally 50% to 75%.
    • Must be fluent in English, with strong speaking, reading, writing, and comprehension skills
    • US work authorization is a precondition of employment. The company will not consider candidates who require sponsorship for a work-authorized visa.
    • Candidate must also pass a State and Federal criminal history/security background check and pre-employment drug screen.

    Desired Qualifications:

    • Experience with aeroderivative or industrial gas turbine packages or power plant balance of plant equipment.
    • Knowledge of IEEE C37 (switchgear), IEEE C57 (transformers), IEEE 115 (synchronous machines), NEMA, UL 508A, IEC 61439, and ANSI/NETA ATS.
    • FAT experience on PLC, DCS, or turbine control systems, including Rockwell Automation (Allen-Bradley ControlLogix, FactoryTalk).
    • NETA Level III or IV, NICET, or API SIEE (Source Inspector Electrical Equipment) certification.
    • ASQ Certified Quality Engineer (CQE) or Certified Quality Auditor (CQA).
    • Lean Six Sigma Green Belt or higher; working use of FMEA, control plans, and 8D.
    • Experience with ERP and quality management systems (SAP, Oracle, or equivalent) and MS Office Suite.

    Key Performance Measures:

    • ITPs approved before start of manufacturing on all critical-path electrical equipment.
    • Attendance at all designated FAT witness and hold points.
    • Supplier quality escapes reaching PROENERGY receiving, site, or commissioning, trending down.
    • NCR and SCAR closure cycle time.
    • On-time delivery performance for assigned suppliers.
    • Supplier review cadence held as scheduled; scorecards issued on time each quarter.

    Work Environment and Physical Requirements:

    • Work is performed in supplier factories, test bays, and manufacturing floors, as well as office settings.
    • Exposure to energized equipment during testing. Must follow NFPA 70E, lockout/tagout procedures, and wear required PPE, including arc-rated PPE where applicable.
    • Ability to stand and walk for extended periods, climb ladders, access equipment enclosures, and lift up to 50 lbs.
    • Extended workdays and weekend travel during FAT campaigns and critical deliveries.

    It is PROENERGY's policy to provide equal opportunity in employment to all its employees and applicants for employment without regard to race, color, religion, sex, pregnancy, age, disability, national origin, marital status, ancestry, medical condition, military status, or any other characteristic protected by State or Federal law.

    Numbers & Facts

    LocationHouston, TX
    IndustryEnergy and Utilities
    Company Size500 to 999 employees
    Year Founded2002
    Websitehttp://www.aps.solution.com

    About Company

    Founded in 2013, APS Solution Inc, is a highly motivated and experienced team providing IT Staffing and Consulting Solutions. Focusing on delivering solutions that transform business requirements and helping clients deliver projects on time, on budget, and to specifications. Utilizing specialized Technical and Subject Matter Expertise the team excels in Project Management, Web Development, Quality Assurance and Support.

    Our Mission is to provide full project life-cycle capabilities to our clients in requirements, design, development and testing for a wide range of systems using multiple technology platforms and methodologies. We combine business and technical know-how, best-of-breed software solutions and in-depth knowledge to meet and exceed our customers’ expectations.

    Our Focus have been successfully implementation including Software Quality Assurance, Business Analysis, Project and Portfolio Management, Mobile Application Development.

    Our Success is our experience in business and technical excellence, expertise with best-of-breed technology, and industry-specific experience to meet and exceed our customers' expectations.

    Skills

    • 8Dunmatched
    • Acceptance Testingunmatched
    • Allen-Bradleyunmatched
    • American National Standards Institute (ANSI)unmatched
    • American Society for Quality (ASQ)unmatched
    • Auditingunmatched
    • Cadenceunmatched
    • Calibrationunmatched
    • Campaignsunmatched
    • Certified Quality Engineer (CQE)unmatched
    • Change Controlunmatched
    • Commissioningunmatched
    • Continuous Improvementunmatched
    • Contract Requirementsunmatched
    • Control Systemsunmatched
    • ControlLogixunmatched
    • Corrective Actionunmatched
    • Cross-Functionalunmatched
    • Distributed Control Systems (DCS)unmatched
    • Distribution Servicesunmatched
    • ERP (Enterprise Resource Planning)unmatched
    • Electrical Componentsunmatched
    • Electrical Engineeringunmatched
    • Electrical Wiringunmatched
    • Electricityunmatched
    • English Languageunmatched
    • Equal Employment Opportunity (EEO)unmatched
    • Failure Mode and Effects Analysis (FMEA)unmatched
    • Federal Laws and Regulationsunmatched
    • Functional Testingunmatched
    • Heavy Equipment/Vehiclesunmatched
    • IEEE (Institute of Electrical and Electronic Engineers)unmatched
    • ISO 9001unmatched
    • Input/Outputunmatched
    • Instrumentationunmatched
    • Internal Auditunmatched
    • International Electro-Technical Commission (IEC)unmatched
    • Leadershipunmatched
    • Lean Six Sigmaunmatched
    • Lift/Move 50 Poundsunmatched
    • Logic Simulationunmatched
    • Manufacturingunmatched
    • Medical Conditionsunmatched
    • Medium Voltage (MV)unmatched
    • Microsoft Officeunmatched
    • Motor Control Systemsunmatched
    • National Electrical Codeunmatched
    • Ohmmeterunmatched
    • Oil and Gasunmatched
    • Oracleunmatched
    • Package Layout Designunmatched
    • Performance Metricsunmatched
    • Philosophyunmatched
    • Power Generationunmatched
    • Power Plantunmatched
    • Problem Solving Skillsunmatched
    • Process Improvementunmatched
    • Programmable Logic Controller (PLC)unmatched
    • Project Executionunmatched
    • Project/Program Managementunmatched
    • Purchase Ordersunmatched
    • Purchasing/Procurementunmatched
    • Quality Assuranceunmatched
    • Quality Controlunmatched
    • Quality Engineeringunmatched
    • Quality Managementunmatched
    • Receiving Inspectionunmatched
    • Requirements Managementunmatched
    • Research & Development (R&D)unmatched
    • Riskunmatched
    • Risk Managementunmatched
    • Rockwell Automationunmatched
    • Root Cause Analysisunmatched
    • SAPunmatched
    • Schematicsunmatched
    • Scorecardingunmatched
    • Six Sigma Green Beltunmatched
    • Software Testingunmatched
    • Standards of Careunmatched
    • State Laws and Regulationsunmatched
    • Supply Chainunmatched
    • Supply Chain Managementunmatched
    • Surveillanceunmatched
    • Switchgearunmatched
    • System Testunmatched
    • Test Equipmentunmatched
    • Test Requirementsunmatched
    • Testingunmatched
    • Time Managementunmatched
    • Variable Speed Drive (VSD)unmatched
    • Vendor/Supplier Evaluationunmatched
    • Vendor/Supplier Planningunmatched
    • Vendor/Supplier Selectionunmatched
    • Willing to Travelunmatched

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