Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide.
Position Summary:The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high-pressure die casting (HPDC) manufacturing environment. This role ensures optimal equipment performance, process stability, and continuous improvement through effective leadership, technical expertise, and cross-functional collaboration. The position plays a critical role in maximizing uptime, improving casting quality, and driving operational efficiency.
Key Responsibilities:
Lead and manage maintenance, process control, and automation teams to support daily production and long-term plant objectives
Develop and execute preventive and predictive maintenance programs to minimize downtime and extend equipment life
Oversee troubleshooting and resolution of equipment, automation, and process-related issues
Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction
Ensure process controls are in place and optimized to maintain consistent casting quality and reduce scrap
Manage and improve PLCs, robotics, sensors, and automated systems across the facility
Partner with production, quality, and engineering teams to improve processes and implement new technologies
Support capital projects including equipment selection, installation, and commissioning
Establish and monitor KPIs related to uptime, OEE, scrap rates, and maintenance performance
Ensure compliance with all safety, environmental, and regulatory standards
Develop and mentor team members, building technical capability and leadership within the department
Manage departmental budgets, including maintenance spend and capital planning
Qualifications:
Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field) or equivalent experience
7+ years of experience in manufacturing, preferably in high-pressure die casting or a similar metal casting environment, though other relevant manufacturing experience will be considered
3+ years of leadership experience managing technical or maintenance teams
Solid understanding of die casting processes, tooling, and equipment preferred
Experience with PLC programming, robotics, and industrial automation systems
Proven track record in implementing preventive and predictive maintenance systems
Strong problem-solving and analytical skills
Excellent communication and leadership abilities
Preferred Qualifications:
Experience in aluminum or magnesium die casting
Familiarity with Industry 4.0 technologies and data-driven manufacturing
Six Sigma or Lean Manufacturing certification
Work Environment:
Manufacturing plant environment with exposure to heat, noise, and heavy equipment
May require off-shift support and on-call availability
Key Performance Indicators (KPIs):
Equipment uptime and reliability
Overall Equipment Effectiveness (OEE)
Scrap and rework reduction
Maintenance cost control
Safety performance
Numbers & Facts
Location
Grafton, Wisconsin
Skills
Analysis Skillsunmatched
Automationunmatched
Automation Systemsunmatched
Budget Managementunmatched
Capital Projectunmatched
Castingunmatched
Commissioningunmatched
Communication Skillsunmatched
Continuous Improvementunmatched
Cost Controlunmatched
Cross-Functionalunmatched
Die Castingunmatched
Electricityunmatched
Equipment Selectionunmatched
Heavy Equipment/Vehiclesunmatched
High Pressure Die Castingunmatched
Identify Issuesunmatched
Industrial Roboticsunmatched
Leadershipunmatched
Lean Manufacturingunmatched
Lean Six Sigmaunmatched
Machine Toolunmatched
Maintain Complianceunmatched
Manufacturingunmatched
Mechanical Engineeringunmatched
Mentoringunmatched
On Callunmatched
Operational Strategyunmatched
Performance Metricsunmatched
Preventative Maintenanceunmatched
Problem Solving Skillsunmatched
Process Control Engineeringunmatched
Process Improvementunmatched
Process Managementunmatched
Production Supportunmatched
Programmable Logic Controller (PLC)unmatched
Quality Engineeringunmatched
Quality Managementunmatched
Regulationsunmatched
Roboticsunmatched
Safety Complianceunmatched
Safety/Work Safetyunmatched
Technical Leadershipunmatched
Technical Services Managementunmatched
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