Technical Services Manager

XiPhias Buyer
  • Grafton, Wisconsin
  • Autofill and Review
30+ days ago

Job Description

Join us in becoming the premier die casting manufacturer and engineering solutions supplier worldwide. 

Position Summary:The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high-pressure die casting (HPDC) manufacturing environment. This role ensures optimal equipment performance, process stability, and continuous improvement through effective leadership, technical expertise, and cross-functional collaboration. The position plays a critical role in maximizing uptime, improving casting quality, and driving operational efficiency.

Key Responsibilities:

  • Lead and manage maintenance, process control, and automation teams to support daily production and long-term plant objectives
  • Develop and execute preventive and predictive maintenance programs to minimize downtime and extend equipment life
  • Oversee troubleshooting and resolution of equipment, automation, and process-related issues
  • Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction
  • Ensure process controls are in place and optimized to maintain consistent casting quality and reduce scrap
  • Manage and improve PLCs, robotics, sensors, and automated systems across the facility
  • Partner with production, quality, and engineering teams to improve processes and implement new technologies
  • Support capital projects including equipment selection, installation, and commissioning
  • Establish and monitor KPIs related to uptime, OEE, scrap rates, and maintenance performance
  • Ensure compliance with all safety, environmental, and regulatory standards
  • Develop and mentor team members, building technical capability and leadership within the department
  • Manage departmental budgets, including maintenance spend and capital planning

Qualifications:

  • Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field) or equivalent experience
  • 7+ years of experience in manufacturing, preferably in high-pressure die casting or a similar metal casting environment, though other relevant manufacturing experience will be considered
  • 3+ years of leadership experience managing technical or maintenance teams
  • Solid understanding of die casting processes, tooling, and equipment preferred
  • Experience with PLC programming, robotics, and industrial automation systems
  • Proven track record in implementing preventive and predictive maintenance systems
  • Strong problem-solving and analytical skills
  • Excellent communication and leadership abilities

Preferred Qualifications:

  • Experience in aluminum or magnesium die casting
  • Familiarity with Industry 4.0 technologies and data-driven manufacturing
  • Six Sigma or Lean Manufacturing certification

Work Environment:

  • Manufacturing plant environment with exposure to heat, noise, and heavy equipment
  • May require off-shift support and on-call availability

Key Performance Indicators (KPIs):

  • Equipment uptime and reliability
  • Overall Equipment Effectiveness (OEE)
  • Scrap and rework reduction
  • Maintenance cost control
  • Safety performance

Numbers & Facts

LocationGrafton, Wisconsin

Skills

  • Analysis Skillsunmatched
  • Automationunmatched
  • Automation Systemsunmatched
  • Budget Managementunmatched
  • Capital Projectunmatched
  • Castingunmatched
  • Commissioningunmatched
  • Communication Skillsunmatched
  • Continuous Improvementunmatched
  • Cost Controlunmatched
  • Cross-Functionalunmatched
  • Die Castingunmatched
  • Electricityunmatched
  • Equipment Selectionunmatched
  • Heavy Equipment/Vehiclesunmatched
  • High Pressure Die Castingunmatched
  • Identify Issuesunmatched
  • Industrial Roboticsunmatched
  • Leadershipunmatched
  • Lean Manufacturingunmatched
  • Lean Six Sigmaunmatched
  • Machine Toolunmatched
  • Maintain Complianceunmatched
  • Manufacturingunmatched
  • Mechanical Engineeringunmatched
  • Mentoringunmatched
  • On Callunmatched
  • Operational Strategyunmatched
  • Performance Metricsunmatched
  • Preventative Maintenanceunmatched
  • Problem Solving Skillsunmatched
  • Process Control Engineeringunmatched
  • Process Improvementunmatched
  • Process Managementunmatched
  • Production Supportunmatched
  • Programmable Logic Controller (PLC)unmatched
  • Quality Engineeringunmatched
  • Quality Managementunmatched
  • Regulationsunmatched
  • Roboticsunmatched
  • Safety Complianceunmatched
  • Safety/Work Safetyunmatched
  • Technical Leadershipunmatched
  • Technical Services Managementunmatched

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