Transformer Design & Manufacturing Engineer

Transformer Design & Manufacturing Engineer

About Us

ProSource is a leader in power distribution and electrical solutions, specializing in the design, manufacturing, and integration of high-quality commercial, industrial, and utility applications. We are committed to innovation, safety, and reliability in delivering products that power critical infrastructure around the world.

Position Overview

We are seeking a highly skilled Transformer Design & Manufacturing Engineer to join our engineering team. The ideal candidate will have strong expertise in electrical and mechanical transformer design, material selection, insulation systems, and manufacturing processes. This role will work closely with cross-functional teams, including R&D, production, and quality to develop efficient designs that meet customer requirements, industry standards, and cost targets.

Key Responsibilities

• Design power transformers (distribution, dry-type, pad-mounted, or custom) to meet electrical, thermal, and mechanical performance requirements.
• Develop transformer specifications, drawings, and bill of materials (BOMs).
• Perform calculations for electrical losses, short circuit withstand, insulation levels, and temperature rise.
• Collaborate with manufacturing teams to optimize designs for cost efficiency, reliability, and manufacturability.
• Evaluate and select core materials, windings, insulation systems, and cooling methods.
• Ensure compliance with IEEE, ANSI, IEC, NEMA, and UL standards.
• Support testing, troubleshooting, and failure analysis of prototype and production units.
• Drive continuous improvement in transformer design processes and manufacturing techniques.
• Provide technical support for customers, sales, and field service teams.

Qualifications

• Bachelor’s degree in electrical engineering, Mechanical Engineering, or related field (Master’s preferred).
• 5+ years of experience in transformer design and manufacturing (distribution or power transformers).
• Strong knowledge of electromagnetic theory, thermal analysis, and mechanical design principles.
• Experience with CAD tools (AutoCAD, SolidWorks, or similar) and electrical design software.
• Familiarity with transformer standards: IEEE, ANSI, IEC, NEMA, UL.
• Hands-on experience in manufacturing processes: coil winding, core assembly, insulation, and vacuum/oil processing.
• Strong problem-solving skills and ability to work cross-functionally.
• Excellent communication and documentation skills.

Preferred Skills

• Experience with 4kV–35kV distribution class transformers.
• Knowledge of lean manufacturing or Six Sigma principles.
• Background in materials science (copper, aluminum, insulation, magnetic steel).
• Project management or customer-facing engineering experience.

Why Join ProSource Industries? 

• Opportunity to make a direct impact in a growing manufacturing company. 
• Work closely with executive leadership to shape quality culture. 
• Competitive salary based on skills and experience. 
• Collaborative team environment with a focus on continuous improvement and innovation. 
• Health Insurance (Medical, Dental Vision and Life), Retirement plans, and other benefits provided.

Equal Opportunity Employer: ProSource Industries is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. Join ProSource Industries and contribute to our mission of delivering superior quality products to our customers while maintaining the highest standards of excellence in manufacturing.

We are the market leader at delivering speed, service, quality and competitive pricing for electrical assemblies. No one outperforms ProSource.
ProSource Industries has been in business since May of 1990. Thirty plus years of being a market leader. We’ve overcome all the market changes… Housing crashes, oil crashes, Covid, etc… Our infrastructure is solid enough to withstand the harshest economic conditions. ProSource has made a point of making risk management a major priority.
The benefit of being in business for 30+ years is that we’ve seen so many variations of what our customers need. We’ve seen every initiative under the sun! We’ve also collected an enormous library of tooling. I would be shocked if we don’t have the tools you need to execute your next project.
We are the right fit if you want an expert contract manufacturer to help you plan and manufacturer you next projects. We are happy to connect you with our customer base to verify who we say we are. ALL of our customers stand by us. We are also happy to host you in person or virtually to audit our facility. We are show ready every day, ALL day.
Come check us out. Call, text, email or swing by… we’ll be ready.

Job Type

Full time

Schedule

Monday to Friday, 8 hour shift