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Warranty Analysis Lab Supervisor

Magna International, Inc

Troy, Michigan

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JOB DETAILS
SKILLS
8D, Analysis Skills, Automotive Engineering, Automotive Industry, Automotive Technology, Best Practices, Chain of Custody, Coaching, Communication Skills, Component Assembly, Continuous Improvement, Corrective Action, Cost Control, Data Analysis, Documentation, Electricity, Establish Priorities, Failure Analysis, Housekeeping/Cleaning, Laboratory, Laboratory Management, Leadership, Lean Six Sigma, Maintain Compliance, Manufacturing, Mechanical Engineering, Microsoft Excel, Microsoft PowerPoint, Microsoft Word, Operations Guidelines, Operations Processes, Organizational Skills, Powertrain, Problem Solving Skills, Process Improvement, Product Engineering, Quality Engineering, Quality Management, Reporting Skills, Safety Compliance, Safety Training, Safety/Work Safety, Source Code/Configuration Management (SCM), Team Lead/Manager, Technical Presentation, Technical/Engineering Design, Test Plan/Schedule, Testing, Traceability, Writing Skills
LOCATION
Troy, Michigan
POSTED
Today
Job descriptions may display in multiple languages based on your language selection.

What we offer:

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies. We invest in our employees, providing them with the support and resources they need to succeed. As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects. Because we believe that your career path should be as unique as you are.

Group Summary:

Transforming mobility. Making automotive technology that is smarter, cleaner, safer and lighter. That's what we're passionate about at Magna Powertrain, and we do it by creating world-class powertrain systems. We are a premier supplier for the global automotive industry with full capabilities in design, development, testing and manufacturing of complex powertrain systems. Our name stands for quality, environmental consciousness, and safety. Innovation is what drives us and we drive innovation. Dream big and create the future of mobility at Magna Powertrain.

Job Responsibilities:

Mission of Position:

Responsible for leading warranty return part analysis (RPA) for transfer case components, supervising a small team of warranty technicians, and partnering with warranty engineers to identify failure modes, recommend corrective actions, and communicate findings through clear analysis reports to internal engineering teams and customers.

Key Responsibilities:

  • Lead end-to-end warranty return part analysis for transfer case assemblies and components, including teardown, inspection, and documentation.
  • Determine and document failure modes and potential root causes using structured problem-solving methods (e.g., 8D, 5-Why, Ishikawa).
  • Supervise, coach, and prioritize daily work for 3-4 warranty technicians; ensure quality, productivity, and adherence to standard work.
  • Coordinate closely with warranty engineers, design engineers, manufacturing, supplier quality, and test teams to align on analysis approach, findings, and next steps.
  • Develop and deliver clear part return analysis reports (including photos, measurements, observations, and conclusions) for engineering review and customer communication.
  • Maintain traceability of parts and data: sample identification, chain of custody, test/measurement records, and report revision control.
  • Support containment, corrective actions, and verification activities by providing evidence, hypotheses, and follow-up analysis.
  • Drive continuous improvement of lab methods, fixtures, measurement techniques, and turnaround time; apply Lean/Six Sigma tools where appropriate.
  • Ensure compliance with safety requirements, 5S standards, and proper handling/disposal of fluids, chemicals, and scrap.
  • Maintain a clean, organized, and safe work environment and ensure team adherence to housekeeping and safety expectations.

Requirements and Qualifications:

  • Bachelor's degree in Engineering (Mechanical, Manufacturing, Materials, or Electrical).
  • 5+ years of relevant experience in warranty analysis, failure analysis, quality engineering, product engineering, or automotive driveline systems.
  • Demonstrated experience supervising or leading technicians or lab/shop personnel (direct or indirect leadership) lab/shop personnel (direct or indirect leadership).
  • Working knowledge of mechanical inspection methods (e.g., visual inspection, dimensional measurement, surface wear evaluation) and documentation best practices.
  • Ability to write clear technical reports and present findings to engineers and customers.
  • Proficiency with common office tools (e.g., Excel, PowerPoint, Word) and basic data analysis.
  • Ability to write clear technical reports and present findings to engineers and customers.
  • Proficiency with common office tools (e.g., Excel, PowerPoint, Word) and basic data analysis.
  • Working knowledge of mechanical inspection methods (e.g., visual inspection, dimensional measurement, surface wear evaluation) and documentation best practices

Magna Standards:

  • Practice and maintain integrity while following Magna's Charter and Constitution.
  • Follow Magna's Code of Conduct and Ethics and related compliance policies.
  • Supports and adheres to policies, procedures, and operational guidelines related to established quality management system (IATF 16949).
  • Drive the development of new technologies to improve quality, efficiency and reduce cost.
  • Comply with safety polic

About the Company

M

Magna International, Inc

We are a leading global automotive supplier with 347 manufacturing facilities and 94 product development, engineering and sales centres in 27 countries. We have over 159,000 employees focused on delivering superior value to our customers through innovative processes and World Class Manufacturing.
COMPANY SIZE
10,000 employees or more
INDUSTRY
Automotive and Parts Mfg
FOUNDED
1957
WEBSITE
http://www.magna.com/

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