Aerospace CNC Manufacturing Process Optimization Engineer

Marion Tool & Die
  • West Terre Haute, IN
    5 days ago

    Job Description

    Day-in-the-life

    You start your morning on the shop floor, reviewing Cp/Cpk dashboards and first-article results. A cycle-time opportunity jumps out, so you refine feeds, speeds, and toolpaths, then validate on the machine. By midday, you’re shoulder-to-shoulder with machinists dialing in chatter mitigation and tool wear strategies. In the afternoon, you finalize new work instructions and control plans aligned to AS9100, close a corrective action from a recent audit, and finish the day evaluating a new 5-axis platform for an upcoming program.

    What you’ll own

    • Developing and optimizing end-to-end manufacturing processes for precision aerospace components across CNC machining, secondary finishing, and assembly.
    • Specifying tooling, fixturing, and process parameters to consistently hit tight tolerances and surface finish requirements.
    • Reducing cycle times, improving yields, and minimizing scrap through robust methods and data-driven experimentation.
    • Creating or supporting CNC programs in CAM and providing hands-on technical support on the floor.
    • Troubleshooting cutting issues including tool wear, chatter, thermal/drift effects, and dimensional variation.
    • Maintaining rigorous process documentation (work instructions, control plans) aligned with aerospace standards such as AS9100 and specific customer requirements.
    • Leading root cause analysis and implementing effective corrective actions for non-conformances.
    • Driving Lean Manufacturing and Six Sigma initiatives; analyzing and improving capability (Cp/Cpk) to stabilize processes.
    • Partnering with Design Engineering to advance DFM and part producibility early in the lifecycle.
    • Collaborating with Quality, Production, and Supply Chain and interfacing with customers and auditors as required.
    • Assessing and introducing new CNC equipment, tooling, and technologies; supporting capital projects and process validation.

    What you bring

    • Bachelor’s degree in Mechanical, Manufacturing, or Aerospace Engineering (or equivalent experience).
    • 3–7 years working in aerospace or precision machining environments.
    • Deep knowledge of CNC milling, turning, and multi-axis machining.
    • Fluency in interpreting complex engineering drawings and GD&T.

    Machines & technologies you’ll use

    • CNC Mill (3-4 axis VMC) (Fanuc, Bridgeport, Mazak, ProtoTRAK, Haas, Okuma, Doosan, Kitamura, Makino, Brother, Hurco, Dmg Mori Seiki, Hwachon)
    • CNC Lathe (2-4 axis) (Mazak, Haas, Okuma, Doosan, Takisawa, Dmg Mori Seiki, Samsung, Murata, Fuji, Nakamura, Hyundai - Wia, Hwachon, Quick Tech)
    • CNC Swiss Lathe
    • CAM Software (Mastercam, Mazatrol, Autodesk Fusion 360)
    • CNC Mill (5+ axis VMC)
    • CNC Lathe (5+ axis)

    Numbers & Facts

    LocationWest Terre Haute, IN

    Skills

    • AS 9100unmatched
    • Aerospace Engineeringunmatched
    • Aerospace and Defenseunmatched
    • CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing)unmatched
    • CNC (Computerized Numerical Control) Systemsunmatched
    • CNC Latheunmatched
    • Capital Projectunmatched
    • Corrective Actionunmatched
    • Customer Relationsunmatched
    • Documentationunmatched
    • Engineering Drawingunmatched
    • Geometric Dimensioning and Tolerancingunmatched
    • Identify Issuesunmatched
    • Lean Manufacturingunmatched
    • Lean Six Sigmaunmatched
    • Machine Toolunmatched
    • Machiningunmatched
    • Manufacturingunmatched
    • Manufacturing Process Engineeringunmatched
    • Manufacturing/Industrial Processesunmatched
    • Process Improvementunmatched
    • Process Validationunmatched
    • Productivity Managementunmatched
    • Reporting Dashboardsunmatched
    • Root Cause Analysisunmatched
    • Supply Chainunmatched
    • Technical Supportunmatched
    • Technical/Engineering Designunmatched
    • Vertical Machiningunmatched

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