The Build Specialist for Barrels and Domes Primary Structures focused on Root Cause, Escalations & Line Efficiency ensures quality, reliability, and efficient production of Starship's core propellant tank structures. Through root-cause analysis, escalations ownership, and line optimization, the role enables the production rates and structural integrity needed for Starship's high flight cadence.
RESPONSIBILITIES:
Lead relentless, data-driven root cause analysis (5 Whys, fishbone, Pareto, etc.) on complex equipment failures, quality defects, process variability, and unplanned downtime; implement permanent countermeasures, poka-yoke solutions, and preventive/predictive strategies to eliminate repeat problems
Own engineering escalations end-to-end: triage issues, coordinate with design/manufacturing/build reliability engineers, drive rapid resolution, verify fixes at the gemba, and document thoroughly for full traceability and compliance
Drive day-to-day waste reduction and line efficiency on flexible barrel lines-optimize workflow, part flow, mixed-product sequencing, workstation layout, and material presentation to cut non-value-added time and improve throughput
Troubleshoot complex equipment and tooling issues, support repairs, and manage model/tooling changes to minimize disruption
Conduct quality inspections, enforce process standards, escalate non-conformances immediately, and mentor technicians on best practices and standard work
Drive continuous improvement and 5S: update work instructions, standardize best practices to close skill gaps and accelerate knowledge transfer, and implement workstation/process optimizations
Support assembly process updates, new equipment integration, and seamless cross-shift/cross-department coordination
Partner with engineering to improve utilization efficiency-provide clear feedback, data, and recommendations that reduce rework loops and strengthen the production-engineering partnership
Verify safety, compliance, and process integrity on the floor; ensure every fix is robust and sustainable
BASIC QUALIFICATIONS:
High school diploma or equivalency certificate and 2+ years of professional experience in a hands-on manufacturing environment; OR Bachelor's degree in an engineering, math, or science discipline
PREFERRED SKILLS AND EXPERIENCE:
Associate or bachelor's degree in an engineering, math, or science discipline
2+ years in a manufacturing, process planning, or continuous improvement role with strong root-cause ownership
2+ years of professional experience in an aerospace, aviation, automotive, and/or manufacturing environment
Experience in automated laser welding / laser cutting
Proven experience leading structured problem-solving (5 Whys, A3, 8D, etc.) and implementing permanent countermeasures that prevent recurrence