Composite Structural Engineer

The Composite Structural Engineer will support product design and manufacturing technology, with a strong focus on structural design, materials, analysis, testing, and product improvement.

• Bachelor's degree in Aerospace Engineering, Mechanical Engineering, Civil/Structural Engineering, Materials Engineering, or a related field.
• 3+ years of experience in composite structures, structural engineering, aerospace, automotive, or advanced manufacturing.
• Hands-on experience with composite materials and structural design, including carbon fiber, fiberglass, epoxy, and sandwich structures.
• Strong knowledge of composite material mechanics, laminate theory, stress analysis, and structural sizing.
• Experience with FEA / structural analysis using tools such as ANSYS, Abaqus, NASTRAN, or similar.
• Proficiency with CAD tools such as CATIA, NX, SolidWorks, or Creo.
• Experience developing and reviewing engineering drawings, specifications, and GD&T.
• Knowledge of composite manufacturing processes, including layup, curing, bonding, machining, and inspection.
• Experience with structural testing, failure analysis, and root-cause investigation.
• Ability to support design verification, validation, qualification, and certification activities.
• Familiarity with applicable industry standards, material specifications, and quality requirements.
• Experience collaborating with manufacturing, quality, materials, testing, and supplier engineering teams.
• Strong analytical, problem-solving, technical documentation, and communication skills.
• Ability to manage multiple engineering projects and meet technical, schedule, and quality objectives.
• Aerospace experience and knowledge of FAA / aerospace structural requirements preferred for aviation-focused roles.

Required / Preferred Skills:

• Product Design
• Composite Structural Design
• Value Engineering / VAVE
• SolidWorks
• DFM
• DFMEA
• Costing / Cost Reduction
• GD&T
• Tolerance Stack-Up
• FEA
• Product Testing
• Sheet Metal
• Plastics
• Casting
• Material Selection
• PDM
• Failure Mode Analysis
• Experience in product design and manufacturing technology.
• Proficient in 2D drawings, 3D modeling, SolidWorks, PDM, GD&T, tolerance stack-up, DFMEA, and FEA.
• Experience with sheet metal fabrication, plastic molding, and casting.
• Knowledge and experience in metal and polymer material selection.
• Apply engineering principles using hand calculations, handbook methods, and FEA modeling where appropriate.
• Hands-on experience building test samples and operating test equipment.
• Strong understanding of failure modes and analysis, including establishing analysis and test methods to clearly understand failure modes and quantify margins to failure.
• Develop test procedures, conduct functional testing, interpret results, and correlate results with product performance.
• Strong problem-solving skills in fast-paced manufacturing environments.
• Experience with Value Engineering (VAVE) and product design updates for cost reduction is preferred.
• Ability to work independently with minimal guidance and manage projects from start to finish.
• Strong commitment to accountability, collaboration, and execution.
• Ability to establish and maintain strong cross-functional relationships.
• Strong written and verbal communication skills.
• Strong computer skills, including Microsoft Outlook, Word, and Excel.
• Ability to work under pressure in a fast-paced manufacturing environment.
• Up to 10% overnight travel may be required.