Director, Assembly & Test Operations — Advanced Semiconductor Capital Equipment

Sigil Partners Staffing
  • San Jose, CA
    1 day ago

    Job Description

    Lead the Build of Breakthrough Semiconductor Tools

    We’re partnering with an established, innovation‑driven manufacturer of advanced semiconductor capital equipment to hire a Director of Manufacturing Operations. You’ll own factory execution from sub-assembly through final test, elevating output, quality, and delivery performance for sophisticated, low‑volume/high‑mix systems.

    What You’ll Lead

    • Oversee daily operations across sub-assembly, full system build, integration, and final acceptance test.
    • Own on‑time shipments, first‑pass yield, product quality, and adherence to production schedules and customer commitments.
    • Translate business goals into a scalable manufacturing strategy aligned to demand and growth.
    • Remove bottlenecks, balance resources, and resolve operational constraints to maintain consistent throughput.
    • Institutionalize performance metrics and structured problem-solving to drive accountability and decisive action.
    • Align capacity, staffing, and material readiness to production plans.

    How You’ll Drive Performance

    • Build and manage operating budgets, labor utilization models, and production cost targets.
    • Report on output, shipment-driven revenue performance, overhead, OpEx, and capacity utilization with clear narratives and data.
    • Present factory results, risks, and corrective roadmaps to senior leadership.
    • Continuously identify cost, resource, and productivity improvements.
    • Support strategic planning through capacity assessments, operational forecasting, and data‑driven recommendations.

    Team & Culture

    • Lead and develop managers, supervisors, engineers, technicians, and operations support.
    • Foster a culture of ownership, urgency, collaboration, and continuous improvement.
    • Assess organizational capability, close leadership gaps, and implement development plans.
    • Make timely decisions to resolve performance issues and operational challenges.
    • Champion a high‑performance culture grounded in safety, quality, and customer satisfaction.
    • Partner effectively with engineering, quality, supply chain, and the executive team.

    Quality & Continuous Improvement

    • Model proactive safety practices and compliance with relevant manufacturing and quality standards.
    • Improve product quality, consistency, first‑pass yield, and customer outcomes.
    • Lead root-cause and corrective action using 8D, Lean, Six Sigma, and SPC.
    • Execute CI roadmaps focused on cycle‑time reduction, efficiency, waste elimination, and scalability.
    • Drive upstream quality to catch and fix issues earlier in the process.
    • Maintain ISO certifications and the quality management system.

    Manufacturing Engineering & Process Optimization

    • Collaborate with engineering to enhance manufacturability, assembly flow, and test effectiveness.
    • Advance test strategies: modular testing, parallel execution, and automation.
    • Cut final system test cycle times while safeguarding stringent quality standards.
    • Enable NPI, engineering changes, and production transitions with robust readiness plans.
    • Work with global suppliers and contract manufacturers to meet demand and performance targets.
    • Lead insourcing/outsourcing and production transfers when needed.

    Required Qualifications

    • Bachelor’s in Mechanical or Electrical Engineering, Physics, Operations Management, or related technical field.
    • 5+ years total in manufacturing/operations and 5+ years leading manufacturing operations within the semiconductor capital equipment sector.
    • Hands‑on leadership over assembly, integration, testing, and shipment of complex capital equipment.
    • Direct accountability for factory output, schedule adherence, shipment performance, and quality.
    • Financial acumen across budgets, labor/overhead, capacity planning, and production financials.
    • Executive‑level communication of results, risks, and strategy.
    • History of building high‑performing teams in demanding environments.
    • Expertise in Lean, structured problem‑solving, QMS, and data‑driven improvement.
    • Decisive leader who drives accountability and effective decision‑making.

    Preferred Qualifications

    • Background in semiconductor processing or precision capital equipment manufacturing.
    • Leadership experience over ~100‑person organizations with multiple manager direct reports.
    • Proven Lean/Six Sigma/Value Stream Mapping and CI program implementation.
    • Experience with SAP, MES, and advanced manufacturing analytics.
    • Demonstrated cycle‑time reduction, throughput improvement, and automated/modular final test deployment.
    • Applied DfM in partnership with engineering/product development.
    • Experience with international supply chains, global suppliers, and contract manufacturing.
    • Familiarity with NPI, manufacturing transfer, and scaling production.

    Ideal Profile

    A results‑oriented operations leader who blends deep technical manufacturing knowledge with operational discipline and sound business judgment. You thrive in low‑volume/high‑mix environments, elevate factory performance, and develop accountable teams. You’re equally effective on the floor and in the boardroom—communicating results, solving issues, and coaching leaders.

    Location & Travel

    • Onsite leadership role in San Jose, California.
    • Occasional domestic/international travel.

    Core Strengths

    • Leadership/People Management; Bachelor’s Degree
    • Cost Accounting; Cost Allocation; Financials; Revenue
    • Lean Manufacturing Principles; Value Stream Mapping; Cycle‑Time
    • Production Planning & Scheduling; Factory Ownership; Operations
    • Supply Chain Management; Sourcing & Procurement
    • Assembly; Capital Equipment; Complex Equipment; Semiconductor Experience; Test; Tooling; Physics
    • SAP; Manufacturing Execution Systems (MES)

    Tools & Technologies

    • Manufacturing Execution Systems (MES)
    • Capital Equipment
    • SAP
    • Complex Equipment

    Numbers & Facts

    LocationSan Jose, CA

    Skills

    • 8Dunmatched
    • Acceptance Testingunmatched
    • Assembly Equipmentunmatched
    • Automationunmatched
    • Budget Managementunmatched
    • Budgetingunmatched
    • Calendar Managementunmatched
    • Capacity Analysisunmatched
    • Capacity Managementunmatched
    • Capacity Utilizationunmatched
    • Capital Equipmentunmatched
    • Coachingunmatched
    • Continuous Improvementunmatched
    • Contract Manufacturingunmatched
    • Corrective Actionunmatched
    • Cost Accountingunmatched
    • Cost Allocationunmatched
    • Cost Modelingunmatched
    • Customer Satisfactionunmatched
    • Electrical Engineeringunmatched
    • Forecastingunmatched
    • ISO (International Organization for Standardization)unmatched
    • Insourcingunmatched
    • Integration Testingunmatched
    • Leadershipunmatched
    • Lean Manufacturingunmatched
    • Lean Six Sigmaunmatched
    • Machine Toolunmatched
    • Manufacturingunmatched
    • Manufacturing Analysisunmatched
    • Manufacturing Engineeringunmatched
    • Manufacturing Execution Systems (MES)unmatched
    • Manufacturing Operationsunmatched
    • Mechanical Engineeringunmatched
    • Operational Auditunmatched
    • Operational Expenditure (OPEX)unmatched
    • Operational Supportunmatched
    • Operationsunmatched
    • Operations Managementunmatched
    • Outsourcingunmatched
    • People Managementunmatched
    • Performance Metricsunmatched
    • Physicsunmatched
    • Problem Solving Skillsunmatched
    • Process Improvementunmatched
    • Product Developmentunmatched
    • Product/Service Launchunmatched
    • Production Costingunmatched
    • Production Planningunmatched
    • Production Scheduleunmatched
    • Productivity Managementunmatched
    • Purchasing/Procurementunmatched
    • Quality Managementunmatched
    • Quality Metricsunmatched
    • SAPunmatched
    • Safety Complianceunmatched
    • Safety/Work Safetyunmatched
    • Semiconductor Manufacturingunmatched
    • Semiconductorsunmatched
    • Strategic Planningunmatched
    • Supply Chainunmatched
    • Supply Chain Managementunmatched
    • System Integration (SI)unmatched
    • System Testunmatched
    • Test Strategyunmatched
    • Testingunmatched
    • Time Managementunmatched
    • Value Stream Mappingunmatched
    • Willing to Travelunmatched

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