Job Title: Director of Advanced ManufacturingLocation: Remote (with required on-site visits to Luling, Texas) Position Overview:We are seeking a highly skilled and experienced Director of Advanced Manufacturing to lead our efforts in implementing and scaling "lights-out" manufacturing processes. The ideal candidate will have a robust background in industrial automation, manufacturing systems, and process engineering, with a proven track record of launching and operating automated facilities. Key Responsibilities:Strategic Leadership:§ Develop and execute the advanced manufacturing strategy aligned with company goals.§ Lead the transformation towards "lights-out" manufacturing, ensuring minimal human intervention in production processes.Technology Implementation:§ Oversee the selection, installation, and integration of advanced manufacturing technologies, including PLCs, robotics, machine vision, and industrial networks.§ Manage MES, ERP integration, and real-time production data systems.Process Optimization:§ Design and improve reliable, repeatable manufacturing processes with clearly defined operating limits.§ Implement predictive and preventive maintenance programs to ensure equipment reliability.Project Management:§ Lead cross-functional teams in the commissioning, validation, and ramp-up of new manufacturing processes and technologies.§ Manage budgets, timelines, and vendor relationships for manufacturing projects.Safety and Compliance:§ Ensure all manufacturing processes comply with safety and regulatory standards.§ Implement industrial cybersecurity measures to protect OT networks and automated systems.Data Analytics:§ Utilize OEE, downtime analysis, and quality monitoring to drive continuous improvement.§ Implement computer vision and other data analytics tools for real-time defect detection and process optimization.Team Leadership:§ Mentor and develop a team of manufacturing engineers and automation specialists.§ Foster a culture of innovation, collaboration, and excellence in manufacturing operations. Qualifications:Bachelor's degree in Engineering, Industrial Engineering, Mechanical Engineering, or a related field; Master's degree preferred.10+ years of experience in advanced manufacturing, with at least 5 years in a leadership role.Proven experience in launching and operating automated manufacturing facilities.Strong knowledge of industrial automation technologies, including robotics, machine vision, and PLCs.Experience with MES, ERP systems, and real-time data analytics.Excellent project management and leadership skills.Strong understanding of safety and regulatory compliance in manufacturing environments. Preferred Experience:Experience in high-hazard manufacturing environments (aerospace, defense, chemicals).Familiarity with digital twin simulation, generative design, and advanced process control (APC).
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