Experienced Machine Operator for Nonwoven Production

Title

Experienced Machine Operator for Nonwoven Production

About the Organization Founded in 1879, and still family owned and operated, Sandler ranks among the top twenty nonwoven manufacturers worldwide. Sandler develops and manufactures a variety of nonwoven products for acoustics, automotive, construction, home textiles, personal and health care, and filtration applications. Sandler employs more than 850 employees at its German facility, which is highly regarded within the textile industry as a center of nonwoven competence.

Having successfully conducted business with customers in North America for decades, Sandler established its first overseas subsidiary in Perry, Georgia, USA in 2016. The initial U.S. investment established a production line, which supplies nonwoven material to converters that manufacture personal hygiene and health care products. After four successful years of operation, Sandler Nonwoven Corporation in Perry, Georgia is on target to launch its new nonwoven production line in fall of 2020! Using an advanced technology and a state-of-the-art system of equipment, this new operation will focus mainly on producing nonwovens for wipes applications. The Sandler team is looking forward to achieving this upcoming milestone in Perry!

Sandler Nonwoven Corporation is experiencing the kind of growth that requires a team of motivated individuals, who are eager to continue this successful momentum. Becoming part of this team means landing a rewarding career with one of the largest manufacturers of nonwoven textiles in the world! You have the opportunity to achieve personal and professional advancement as a member of our international team. Do you want to be part of this forward movement? If so, we look forward to hearing from you!

If you do not see an open position that seems to be a good fit for you, please submit your application to the general link on our website. Visit www.sandler-nonwoven.com to learn more! EOE Statement Sandler is an equal opportunity employer and does not unlawfully discriminate against employees or applicants for employment on the basis of an individual's race, color, religion, creed, sex, national origin, age, disability, marital status, veteran status or any other status protected by applicable law. This policy applies to all terms, conditions and privileges of employment, including recruitment, hiring, placement, compensation, promotion, discipline and termination.

Whenever possible, the company makes reasonable accommodations for qualified individuals with disabilities to the extent required by law. If employees would like to request a reasonable accommodation, they should contact Human Resources.

Open Date 12/30/2024 Location Sandler Nonwoven Corporation Category Production Position Experienced Machine Operator for Nonwoven Production Description

DESCRIPTION:

Sandler is a Nonwoven manufacturer in Perry, Ga that is growing quickly. This growth leads to many opportunities for advancement. We strive to internally develop our team members, because we know our people are our greatest asset. We offer a pay for skills program that rewards you as you achieve pre-determined milestones. Apply today and achieve success by launching your career at Sandler!

PURPOSE:

Ensure properly planned production, operation, machine settings, machine set up, organization of materials and documentation; according to quality and hygiene requirements, safety regulations, and customer specifications.

ROLES & RESPONSIBILITIES:

Machine Operation

• Set up machine and change machine settings for new work orders/lot changes; based upon the parameter checklist
• Prepare customer orders for manufacturing, and understand the requirements of each. This includes checking the current order and the order sequence to ensure timely production of customer orders
• Start up the production line
• Monitor the activities of the Machine Operator Assistant; including but not limited to: the operation of the winder unit, labeling, and inspecting for quality; the packaging of finished goods with the stretch wrapping machine, while inspecting packaging for quality; and the compilation of samples from individual rolls, and the labelling of samples
• Serve as a backup for the Machine Operator Assistant
• Monitor production process to maintain optimal performance and quality
• Handover information regarding the current shift, to the oncoming shift. This should include information about the previous shift, current production order, lot changes planned for the next shift, malfunctions and measures taken to troubleshoot and repair
• Document data pertaining to quality and production requirements; to facilitate an efficient process
• Perform all duties according to safety, hygiene, and quality standards; outlined by company policy and customer specifications
• Maintain a clean and tidy workplace

Maintenance

• Regularly perform maintenance activities and cleaning activities on production equipment; including the floor, control panel, and finger guard at calendar unit
• Maintain the following production equipment: Check photoelectric sensor for defects and pollution; check air tubes; check the drive belts for wear, tear, etc; check conveyor belts and deflecting rollers; check the bearings for heating, abrasion, and noise generation; take note of problematic areas and determine the solution
• Remove parts of fiber web that are stuck in the carding unit
• Identify, substantiate, record, and report any malfunction
• Once a malfunction has been repaired, test to ensure that machine function has been fully restored
• Maintenance of knives and winding rods
• Change calendar and machine settings, when using a different calendar
• Identify, substantiate, remedy, and report all malfunctions
• Retract material and/or fibers if there is a disruption
• Maintain clean and tidy workplace to prepare for the production of upcoming orders
• Maintain safe production work area during maintenance activities

Quality

• Manual inspections of finished roll goods (dimensions, winding, etc.)
• Make daily inspection rounds throughout the production process
• Compare finished goods to a reference sample to maintain quality and customer specifications
• Take samples to the quality lab and carry out initial material testing at the production line; according to quality specifications
• Set metal detectors and other inspection systems and the production line
• Manual inspection of labeling to ensure that the correct data is on each label and the correct label is used
• Perform test runs of new material
• Manual inspection of packaging material on finished roll goods
• Monitor and evaluate initial production runs of new materials
• Working with test equipment (ie equipment for testing tensile strength)
• Entering information on all tasks into MES/ERP systems
• Ensure that any out of specification findings are properly documented and given to the QA Specialist
• Ensure that the required number of samples are received each shift for testing
• Communicate with Quality Assurance Specialist regarding all testing processes, issues, and results
• Ensure that the QMS conforms to ISO 9001:2015
• Ensure processes are delivering intended outcomes
• Report to Top Management on the performance of the QMS; on opportunities for improvement; on change requirements; on innovations
• Ensure the promotion of customer focus
• Ensure the integrity of the QMS is maintained

Position Requirements

QUALIFICATIONS / KNOWLEDGE / SKILLS / EXPERIENCE:

• Basic mathematical skills
• Expertise in ERP/MES/SAP system, preferred
• Experience in nonwoven manufacturing and/or fibers, preferred
• Experience with Microsoft Office applications, preferred
• Experience using automated equipment, preferred
• Experience operating a powered industrial truck, preferred
• Knowledge of safe work practices and OSHA standards
• Leadership experience
• Able to work independently and in a team
• Good communication and interpersonal skills
• Organized, thorough, and precise in conducting tasks
• Willing and able to obtain additional qualifications and training
• Willingness to learn and be coachable, concerning all job responsibilities
• Experience operating a Powered Industrial Truck, Scissor Lift, and/or Boom Lift, preferred
• Able to read and understand labels
• Flexible, dependable, able to cope with stress, and endure high workloads
• 3-5 years of experience as a machine operator on a nonwoven production line
• Spunlace or carded thermobond experience, preferred

Full-Time/Part-Time Full-Time Exempt/Non-Exempt Non-Exempt

This position is currently accepting applications.

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