The Lamination Line Operator is responsible for setting up, operating, and maintaining specialized equipment used to manufacture high-quality laminated glass. This role alternates between cleanroom operations—where glass plies and interlayer materials (PVB/SGP) are assembled—and the mechanical operations of washing, pre-pressing, and autoclave processing. The operator ensures strict adherence to quality specifications, safety protocols, and industry compliance standards.
Essential Duties and Responsibilities
Equipment Setup & Calibration: Prepare and configure the glass laminating line, including glass washers, cleanroom assembly conveyors, infrared pre-heat ovens, and nip rollers according to job specifications.
Material Preparation & Inspection: Verify glass types, thicknesses, and dimensions. Check glass surface for defects using tin-side detectors and ensure cleanroom-level cleanliness before lamination.
Interlayer Assembly (Cleanroom): Program and operate interlayer cutting and positioning systems. Accurately align PVB, or SentryGlas interlayers between glass plies within the controlled cleanroom environment to prevent dust, lint, or moisture contamination.
De-airing & Pre-pressing: Monitor and adjust parameters (speed, temperature, and pressure) of the nip roller or vacuum bag systems to ensure proper edge sealing and initial de-airing of the sandwich assembly.
Autoclave Operations: Load pre-pressed glass onto racks and assist in managing the autoclave curing cycle (monitoring pressure and temperature curves) to achieve final clarity and bonding.
Quality Control & Compliance: Perform regular visual and dimensional inspections to catch defects such as bubbles, delamination, or debris. Ensure all outputs meet standard industry benchmarks (e.g., ASTM C1172 or ANSI Z97.1).
Maintenance & Cleaning: Perform basic preventative maintenance online machinery and strictly adhere to cleanroom gowning and sanitation protocols to maintain standard ISO class environment metrics.
Key Competencies & Technical Skills
Machinery Operation: Experience operating automated flat glass processing machinery (washers, heating tunnels, nip rollers, vinyl cutter and Auto Clave).
Material Handling: Proficiency using overhead cranes, vacuum suction lifters, and specialized glass handling equipment safely.
Technical Accuracy: Ability to read production drawings, micrometers, tape measures, and digital control panels (PLCs).
Cleanroom Discipline: Understanding of contamination control, static management, and environmental monitoring.
Physical Requirements & Working Conditions
Ability to stand, walk, and perform repetitive tasks for the duration of a shift.
Capability to lift and maneuver heavy glass sheets safely, adhering to team-lift thresholds.
Comfort working in a dual environment: a temperature/humidity-controlled cleanroom (requiring full gowning) and a standard manufacturing floor.
Qualifications & Skills
Experience: 1–2 years of experience in a manufacturing or assembly environment; experience in glass manufacturing, cleanrooms, or high-precision assembly is highly preferred.
Attention to Detail: Excellent visual acuity to spot minute surface defects, dust particles, or imperfections.
Physical Requirements: Ability to stand for extended periods, lift up to 50 lbs. safely, and handle fragile, heavy materials using proper vacuum lifting equipment.
Technical Aptitude: Ability to read production schedules, measure accurately, and operate basic computerized machinery interfaces (HMI).
Safety Focus: Strict commitment to safety procedures, including the mandatory use of Personal Protective Equipment (PPE) for glass handling (cut-resistant sleeves, safety glasses, and steel-toed boots outside the cleanroom).
What We Offer
Competitive hourly wage 18.00 an hour or commensurate with your experience)
Comprehensive medical, dental, and vision benefits
401(k) matching program
Paid time off (PTO) and holiday pay
Opportunities for career advancement within our expanding production lines
Numbers & Facts
Location
JACKSONVILLE, FL
Job Type
Full-time
Skills
American National Standards Institute (ANSI)unmatched
Autoclaveunmatched
Benchmarkingunmatched
Calibrationunmatched
Cleanroomunmatched
Craneunmatched
Dental Insuranceunmatched
Detail Orientedunmatched
Environmental Monitoringunmatched
Equipment Maintenance/Repairunmatched
Health Insuranceunmatched
Heavy Liftingunmatched
Housekeeping/Cleaningunmatched
Human Machine Interface (HMI)unmatched
IR (Infrared)unmatched
ISO (International Organization for Standardization)unmatched
Industry Standardsunmatched
Lift/Move 50 Poundsunmatched
Lifting Equipmentunmatched
Machining Operationsunmatched
Maintain Complianceunmatched
Manufacturingunmatched
Manufacturing Assemblyunmatched
Metricsunmatched
Physical Demandsunmatched
Preventative Maintenanceunmatched
Production Scheduleunmatched
Programmable Logic Controller (PLC)unmatched
Quality Controlunmatched
Regulatory Complianceunmatched
Safety Processunmatched
Safety/Work Safetyunmatched
Sanitationunmatched
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