Industrial Engineer

Description

Responsibilities

• Analyze and optimize PCBA production processes through statistical analysis, time studies, and workflow mapping to achieve 20%+ efficiency improvements while maintaining quality standards and cost targets
• Lead implementation of Lean Manufacturing, Six Sigma (DMAIC), and Kaizen initiatives, including developing value stream maps, conducting Kaizen events, and establishing KPIs to reduce cycle times by 15-25%
• Perform comprehensive time and motion studies using predetermined time systems (MOST/MTM), analyzing workstation layouts and operator movements to improve throughput by 30% and enhance ergonomic conditions
• Design and optimize assembly line configurations using line balancing techniques, takt time analysis, and labor modeling to achieve 95%+ line efficiency and optimal workforce utilization
• Research, evaluate and implement automation solutions including pick-and-place machines, AOI systems, and collaborative robots, resulting in 40% reduction in manual operations
• Partner with Quality Engineering team to conduct FMEA, implement poka-yoke devices, and establish process controls to reduce defect rates below 50 PPM
• Drive cost reduction initiatives through material optimization, labor efficiency improvements, and process innovations, delivering $500K+ annual savings
• Create and maintain detailed SOPs, work instructions, and process documentation using TWI methodology to ensure 100% process standardization
• Develop simulation models using software like FlexSim or Arena to validate process improvements and optimize material flow
• Lead DFM/DFA reviews with engineering teams to improve product designs for manufacturability and assembly efficiency
• Implement real-time production monitoring systems and develop dashboards to track OEE, yield, and other critical metrics
• Design and execute pilot programs for new manufacturing technologies and methodologies before full-scale implementation
• Other duties as assigned

Qualifications

• Bachelor's degree in Industrial Engineering, Manufacturing Engineering, or related field required
• 2-5+ years experience in PCBA manufacturing or electronics manufacturing required
• Lean Six Sigma certification (Green/Black Belt) preferred
• Must be able to stand and walk for extended periods, lift up to 25 pounds occasionally, and work in a manufacturing environment

Reasons you should work for us:

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short-term disability coverage provided by employer.
• Supplemental life insurance and long-term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full-time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.