Inspection - QC Inspector 1st shift

Essential Duties and Responsibilities  Reference the “Essential job functions worksheet for help

List the job's essential or most important functions and responsibilities. Include all important aspects of the job -- whether performed daily, weekly, monthly, or annually; and any that occur at irregular intervals.

Receiving, Induction Inspections Duties:

• Open shipping containers and validates packing slip to product received
• Performs contract review, can read and interpret customer and flow down requirements (SPOC’s)  
• Assigns tracking number (s) job and lot numbers
• Assigns job traveler
• Verifies part count and performs visual inspection on each component.
• Documents incoming discrepancies and takes appropriate actions to correct the non-conformities
• Works to the production schedule and releases components in accordance to delivery plan

In-Process and Outsourcing Inspection Duties:

• Works to the production schedule performing in-process and outsourcing inspections to meet delivery dates
• Performs in-process inspections checks in accordance with Chromalloy routing instructions ensuring compliance to the technical data, customer and specification requirements
• Audits routing validating all prior operations have been processed to the routing instructions and verifies each component complies with all quality requirements
• Assists production personnel in solving quality issues and concerns
• Assures vendors are active and are on the approved vendor list
• Creates purchase order for spot operations and routes component for processing
• Files both incoming and outgoing documentation
• Reviews incoming certifications from the outside processors ensuring purchased items and services conform to contract and specification requirements  
• Documents incoming discrepancies and takes appropriate actions to correct the non-conformities  
• Records observations and makes recommendations for improving the process

Final Inspection Duties:

• Works to the production schedule performing final inspections to meet delivery dates
• Inspects for completion of all manufacturing processes
• When necessary measures components using precision measuring devices, micrometer, dial caliper etc.
• Documents discrepancies and takes appropriate actions to correct the non-conformities  
• Ensures components comply to specification customer requirements
• Validates lab results
• Verifies part count, serial numbers and lot number control
• Part marks components
• Completes internal paperwork and validates accurate documentation for each process
• Completes certification of compliance
• Packages product in accordance with customer and Chromalloy requirements

General duties: 

• Drives quality and process repeatability
• Implements mistake proofing methods 
• Work with supporting departments, Quality, Engineering creating inspection methods to drive repeatability and to ensure that in- process measurement techniques are correlated with the Quality methods of inspection.
• Assist in the disposition of non-conforming product and propose solutions to eliminate defects. 
• When necessary initiates corrective actions
• Evaluates reject data, separate process defect from training issue and communicate to the shop supervisor training needs. 
• Communicate scheduling constraints to the department supervisor and production planner to ensure customer expectations are met and parts move quickly after completion to their next operations.
• Trains lesser skilled employees
• Other duties as assigned

QualificationsTo perform this job successfully, an individual must be able to perform each essential duty satisfactorily

 List the requirements below that are representative of the knowledge, skill, and/or ability required to successfully accomplish the essential duties of the job.

• 1 – 2 years quality experience
• Can perform minor inspection checks using precision measuring devices
• Can read and apply process specification, customer and contract requirements
• Can read, interpret and understand B/P requirements
• Can obtain necessary certifications to comply with all regulatory requirements
• Computer skills
• Strong analytical and problem solving skills
• Self-motivated with a high level of ownership and accountability
• Ability to work multiple tasks simultaneously
• Strong focus on meeting commitments
• Supports internal customers’ needs and works to meet their delivery needs
• Attention to detail
• Strong written and oral skills
• Provides accurate feedback to the department supervisor pertaining to quality issues
• Provides input to corrective actions to process failures, operator errors, routing flow and accuracy, etc.  
• Lean skills continually drives process improvements
• Team building skills
• Provides supporting data that reflects team results

List preferred job related qualifications if different from above.

List the level of education and/or experience needed to successfully accomplish the essential duties of this job.

• High school diploma or GED

Physical, Mental and Environmental Demands

Specify the physical, mental and environmental conditions of the essential duties of the job. 

Use these codes to complete this section:  "F" for frequently; "O" for occasionally; "N" for not at all.

PHYSICAL

On the job the employee must:

MENTAL

On the job the employee must be able to:

ENVIROMENTAL

On the job the employee

( x )  Bend

( x )  Squat, kneel, or crouch

(  )  Crawl

(  )  Climb or balance

( x )  Reach with hands & arms

( x )  Use fine finger movements

(  )  Other      

Must carry/lift loads of:

(  )  Up to 10 lbs

( x )  Up to 25 lbs

( x )  Up to 50 lbs

(  )  Up to 100 lbs

(  )  More than 100 lbs

( x )  Sit

( x )  Stand

( x )  Walk

( x )  Push/Pull

( x )  Talk or hear

( x )  Handle Objects

        (manual dexterity)

( x )  Read/comprehend

( x )  Write

( x )  Perform calculations

( x )  Communicate orally

( x )  Reason and analyze

(  )  Other      

( x )  Is exposed to excessive noise

(  )  Is exposed to extreme cold (non-weather)

(  )  Is exposed to extreme heat (non-weather)

(  )  Is exposed to marked changes in

        temperature and/or humidity

( x )  Is around moving machinery

(  )  Is exposed to dust, fumes, gases,

         radiation, microwave  (circle)

(  )  Drives motorized equipment

(  )  Works in confined quarters

(  )  Works in high, precarious places

(  )  Works with explosives

(  )  Is exposed to Vibration

(  )  Other