Lean Six Sigma Champion

Foxconn WI
  • Mount Pleasant, WI
    30+ days ago

    Job Description

    Description


    FII USA, Inc., a Foxconn Technology Group Company, is seeking a Lean Six Sigma Champion to lead and execute process improvement initiatives across manufacturing operations, with a focus on PCBA and SMT processes. Once a part of the team, you will be responsible for identifying opportunities to improve efficiency, quality, and cost performance while ensuring alignment with company objectives and customer expectations. This role is a key driver of continuous improvement within the organization, supporting the Quality Department in advancing a culture of operational excellence.

    The Lean Six Sigma Champion will lead cross-functional improvement projects, develop internal auditing structures, and establish measurable KPIs that sustain long-term gains in productivity, quality, and process control.

    Responsibilities


    • Lead Lean Six Sigma projects focused on manufacturing process improvement, cost reduction, and quality enhancement across PCBA and SMT production areas.
    • Analyze process data, identify root causes of variation, and implement sustainable corrective actions using DMAIC and Lean methodologies.
    • Develop and maintain an internal auditing structure to monitor continuous improvement performance and compliance.
    • Establish and track key performance indicators (KPIs) and dashboards to report progress and validate project outcomes.
    • Collaborate with Production, Engineering, and Quality teams to identify process bottlenecks and implement efficiency improvements.
    • Serve as a subject matter expert (SME) for Lean Six Sigma tools, techniques, and data-driven decision-making processes.
    • Train and mentor employees in Lean and Six Sigma principles to strengthen the organization’s problem-solving capabilities.
    • Drive standardization of work practices and support 5S, Kaizen, and Value Stream Mapping initiatives across the facility.
    • Ensure all improvements comply with internal quality management systems, regulatory requirements, and customer standards.
    • Support internal and external audits with data analysis, process documentation, and improvement validation.
    • Perform other duties as assigned.

    Qualifications


    • Bachelor’s Degree in Engineering, Manufacturing, Industrial Technology, or related field required; Master’s Degree preferred.
    • Certified Lean Six Sigma Black Belt required (Master Black Belt certification preferred).
    • 5+ years of experience leading Lean or Six Sigma projects in a manufacturing environment; PCBA/SMT experience strongly preferred.
    • Proven success implementing process improvement initiatives that reduced waste, cycle time, and defects.
    • Strong analytical and statistical skills; proficiency with Minitab or similar analysis software preferred.
    • Excellent communication, leadership, and facilitation skills with the ability to influence at all levels of the organization.
    • Experience developing and executing internal audit programs for continuous improvement systems.
    • Detail-oriented and data-driven, with the ability to work independently and manage multiple projects simultaneously.
    • Strong understanding of ISO 9001 and related quality system standards.
    • Must be able to sit or stand for extended periods and lift up to 50 lbs. as needed.

    Reasons you should work for us:


    • Comprehensive benefits package including medical, dental, and vision insurance coverage.
    • Basic life insurance and short-term disability coverage provided by employer.
    • Supplemental life insurance and long-term disability coverage options available.
    • 401K with employer contribution.
    • Personal, Vacation, and Holiday paid time off for all full-time employees.
    • Onsite Aurora Health & Wellness Center available for all employees.
    • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

    Numbers & Facts

    LocationMount Pleasant, WI

    Skills

    • Analysis Skillsunmatched
    • Analysis Softwareunmatched
    • Communication Skillsunmatched
    • Continuous Improvementunmatched
    • Corrective Actionunmatched
    • Cost Controlunmatched
    • Cross-Functionalunmatched
    • Data Analysisunmatched
    • Data Processingunmatched
    • Detail Orientedunmatched
    • External Auditunmatched
    • ISO 9001unmatched
    • Internal Auditunmatched
    • Leadershipunmatched
    • Lean Manufacturingunmatched
    • Lean Six Sigmaunmatched
    • Lift/Move 50 Poundsunmatched
    • Manufacturingunmatched
    • Manufacturing Operationsunmatched
    • Manufacturing/Industrial Processesunmatched
    • Mentoringunmatched
    • Minitabunmatched
    • Multitaskingunmatched
    • Organizational Development/Managementunmatched
    • Performance Analysisunmatched
    • Performance Managementunmatched
    • Performance Metricsunmatched
    • Printed Circuit Board Assembly (PCBA)unmatched
    • Problem Solving Skillsunmatched
    • Process Analysisunmatched
    • Process Control Engineeringunmatched
    • Process Developmentunmatched
    • Process Improvementunmatched
    • Progress Reportsunmatched
    • Project/Program Managementunmatched
    • Quality Controlunmatched
    • Quality Managementunmatched
    • Quality Metricsunmatched
    • Regulatory Requirementsunmatched
    • Reporting Dashboardsunmatched
    • Root Cause Analysisunmatched
    • Six Sigma Certificationunmatched
    • Six Sigma Championunmatched
    • Six Sigma DMAICunmatched
    • Six Sigma Master Black Beltunmatched
    • Statisticsunmatched
    • Surface Mount Technologyunmatched
    • Validation Documentationunmatched
    • Value Stream Mappingunmatched

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