This role provides technical leadership and hands on support for sterile manufacturing operations, including Blow Fill Seal, prefilled syringe filling, sterile bag filling, formulation, sterile filtration, aseptic processing, component preparation, visual inspection, and related process interfaces. This role ensures sterile processes are scientifically sound, validated, robust, compliant, and continuously improved, serving as a technical bridge between Manufacturing, QA, QC Microbiology, Engineering, Validation, Regulatory Affairs, Supply Chain, and Product Development/Technology Transfer.
Essential Functions:
Provide technical support for sterile operations (BFS, prefilled syringes, bag filling, formulation, filtration, aseptic transfers, filling setup, container closure, visual inspection)
Lead or support validation lifecycle activities (PPQ, CPV, monitoring, trending) and manage tech transfer, scale up, site transfer, new product introduction, and lifecycle management
Serve as MS&T SME for deviations, non conformances, OOTs, failures, yield losses, contamination events; lead investigations, impact assessments, CAPAs, and batch disposition support
Establish and improve control strategies (CPPs, CQAs, IPCs, parameters, criteria) and support contamination control, APS, EM trending, cleanroom controls, and sterile assurance investigations
Partner with Engineering, Manufacturing, Validation, QA, and Automation on equipment qualification, process improvements, facility upgrades, and manufacturing readiness; lead or support change control assessments
Author/review technical documents (protocols, reports, SOPs, risk assessments, CPV, investigations), support audits and regulatory inspections, and provide technical coaching to junior staff and project teams
Numbers & Facts
Location
Brookhaven, NY
Skills
Asepsisunmatched
Change Controlunmatched
Cleanroomunmatched
Coachingunmatched
Continuous Improvementunmatched
Manufacturingunmatched
Manufacturing Managementunmatched
Manufacturing Operationsunmatched
Microbiologyunmatched
Operational Supportunmatched
Process Improvementunmatched
Product Developmentunmatched
Product Lifecycle Managementunmatched
Product/Service Launchunmatched
Quality Assuranceunmatched
Quality Controlunmatched
Regulationsunmatched
Risk Analysisunmatched
Standard Operating Procedures (SOP)unmatched
Supply Chainunmatched
Technical Leadershipunmatched
Technical Supportunmatched
Technical Writingunmatched
Test Automationunmatched
Writing Skillsunmatched
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