Manufacturing Engineer I

Summary:

• Location: Findlay Township, PA
• Duration: 12 Months
• Work Mode: 100% on-site
• Working Hours: 7am - 3:30pm, Monday - Friday

Responsibilities:

• Develop and optimize manufacturing processes, procedures, and workflows to improve productivity, reduce cycle times, and enhance product quality using lean manufacturing principles, Six Sigma methodologies, and continuous improvement initiatives.
• Design and implement new manufacturing systems, equipment, and tools, including automation and robotics solutions, to streamline production operations, increase throughput, and reduce labor costs while ensuring compliance with safety and quality standards.
• Conduct time and motion studies, process simulations, and capacity analyses to identify bottlenecks, inefficiencies, and opportunities for improvement in production lines, workstations, and assembly processes, and propose solutions to address identified issues.
• Collaborate with cross-functional teams, including production, engineering, quality assurance, and supply chain, to support new product introductions, prototype development, and manufacturing scale-ups, ensuring smooth transition from design to production.
• Provide technical support and troubleshooting assistance to production teams, maintenance technicians, and operators to resolve equipment malfunctions, process deviations, and quality issues, and implement corrective actions and preventive measures to prevent recurrence.
• Conduct root cause analyses and failure mode and effects analyses to investigate production failures, nonconformances, and defects, and develop and implement corrective and preventive actions to improve process reliability and product quality.
• Design and develop manufacturing work instructions, standard operating procedures, and training materials for production personnel, and provide training and coaching to operators and technicians on new processes, equipment, and technologies.
• Monitor and analyze key performance indicators, production metrics, and quality metrics to track performance trends, identify opportunities for improvement, and drive continuous improvement initiatives to achieve operational targets and objectives.

Requirements:

• Bachelor's degree in mechanical engineering, industrial engineering, manufacturing engineering, or a related field; a master's degree or professional certification in lean manufacturing, Six Sigma, or project management is a plus.
• Experience in manufacturing engineering, process engineering, or production management, preferably in a high-volume manufacturing environment.
• Proficiency in manufacturing software tools, CAD software, and simulation tools, and familiarity with manufacturing processes, machining techniques, assembly methods, and materials science.
• Strong analytical skills, problem-solving abilities, and attention to detail, with the ability to analyze complex production systems and develop innovative solutions to enhance efficiency and quality.
• Excellent communication, collaboration, and interpersonal skills, with the ability to work effectively in cross-functional teams and influence stakeholders at all levels of the organization.
• Project management skills, including planning, organizing, and executing projects to meet deadlines and manage resources.
• Commitment to safety, quality, and compliance with regulatory standards.
• Continuous improvement mindset, willingness to embrace change, and desire to drive innovation and excellence in manufacturing operations.

Preferred Skills:

• Advanced CAD software proficiency (AutoCAD, PTC Creo, SolidWorks, Siemens NX).
• 2D and 3D modeling experience, including large assembly and parametric modeling.
• P&ID drafting experience.
• Knowledge of GD&T.
• Equipment integration and facility layout design experience.
• Interference/clash detection and resolution in mechanical layouts.
• Piping, ductwork, and routing design knowledge.
• Familiarity with engineering and drafting standards (ASME, ANSI, ISO).
• Bill of Materials generation and maintenance experience.
• Experience updating as-built drawings and redline markups.
• Experience with SAP or other ERP systems.