Module Process Engineer, Terafab

Tesla Inc
  • Austin, TX
    30+ days ago

    Job Description

    We are building Terafab, a vertically integrated semiconductor factory at an unprecedented scale. The facility houses logic, memory, packaging, test, and lithography mask production under one roof, optimized for rapid iteration and maximum compute density per square foot.

    Tesla is seeking highly driven Silicon Module Process Engineers across multiple disciplines (lithography, etch, deposition, epitaxy, metals, implant, polish and M&I) to accelerate advanced system-on-chip (SoC) development. In this role, you will build chips atom by atom: developing, optimizing, and owning the unit processes that pattern, deposit, remove, and transform materials at nanoscale precision. Working within Terafab's vertically integrated environment, you will collaborate directly with upstream and downstream modules, seeing your process changes flow through the full stack from front-end device fabrication to packaging and test. This unique structure enables rapid iteration cycles and immediate feedback loops that are impossible in traditional fabs. You will partner with cross-functional teams across the fab and Tesla's global network to bring up new tools, establish robust processes, and deliver best-in-class module performance with industry-leading specifications. From first wafer to high-volume manufacturing, you will be hands-on with the equipment and processes that define Terafab's capability.

    • Own end-to-end module performance from new tool installation and process development through qualification, production ramp, and high-volume manufacturing (HVM) support
    • Lead tool installation and qualification programs, driving on-time, spec-compliant performance and seamless HVM transitions
    • Execute tool-to-tool and fab-to-fab matching, ensuring global alignment across Tesla's sister fabs to achieve uniformity in production
    • Partner with equipment vendors and internal stakeholders to develop and sustain leading-edge module technologies that maximize yield, reliability, and cost-effectiveness
    • Design and lead complex DOEs to optimize process windows, extract actionable insights, and guide data-driven process improvements
    • Drive systematic yield improvement using structured problem-solving methodologies, leveraging upstream/downstream integration knowledge
    • Lead cross-functional task forces to troubleshoot process excursions, perform root-cause and failure analysis, and implement long-term corrective actions
    • Develop and maintain technical documentation including design-of-records, control plans, specifications, and standardized operating procedures
    • Champion continuous improvement in safety, quality, throughput, and cost, directly supporting the fab's operational excellence roadmap
    • Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues
    • Bachelor's degree or higher in Materials Science, Electrical Engineering, Chemical Engineering, Physics, Chemistry, or equivalent experience
    • Hands-on cleanroom experience through internships, co-ops, research projects, or academic lab work
    • Fundamental understanding of semiconductor physics, materials science, and unit process operations (lithography, etch, deposition, etc.)
    • Demonstrated ability to learn quickly, work independently, and solve complex technical problems with limited guidance
    • Strong experimental mindset with curiosity to investigate root causes and iterate toward solutions
    • Excellent communication and collaboration skills, with ability to work effectively across multidisciplinary teams
    • Willingness to work hands-on with equipment and processes in a 24/7 manufacturing environment, including shift rotations and on-call support
    • Exceptional ability to navigate ambiguity, execute in fast-paced environments, and deliver results under pressure
    • Expected travel is 10% of time

    Benefits

    Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

    • Medical plans > plan options with $0 payroll deduction
    • Family-building, fertility, adoption and surrogacy benefits
    • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
    • Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
    • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
    • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
    • Company paid Basic Life, AD&D
    • Short-term and long-term disability insurance (90 day waiting period)
    • Employee Assistance Program
    • Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
    • Back-up childcare and parenting support resources
    • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
    • Weight Loss and Tobacco Cessation Programs
    • Tesla Babies program
    • Commuter benefits
    • Employee discounts and perks program

    Numbers & Facts

    LocationAustin, TX

    Skills

    • Accidental Death and Dismemberment (AD&D)unmatched
    • Chemical Engineeringunmatched
    • Chemical Physicsunmatched
    • Chemistryunmatched
    • Cleanroomunmatched
    • Communication Skillsunmatched
    • Continuous Improvementunmatched
    • Corrective Actionunmatched
    • Cost Effectiveness Analysisunmatched
    • Cross-Functionalunmatched
    • Disability Insuranceunmatched
    • Electrical Engineeringunmatched
    • Employee Assistance Planunmatched
    • Failure Analysisunmatched
    • Health Planunmatched
    • Identify Issuesunmatched
    • Implantsunmatched
    • Knowledge Managementunmatched
    • Laboratoryunmatched
    • Leading Edge Technologyunmatched
    • Manufacturingunmatched
    • Manufacturing Operationsunmatched
    • Material Scienceunmatched
    • Memory Hardwareunmatched
    • On Callunmatched
    • Operations Processesunmatched
    • Operations Researchunmatched
    • Orthodonticsunmatched
    • Payroll Taxunmatched
    • Physicsunmatched
    • Problem Solving Skillsunmatched
    • Process Developmentunmatched
    • Process Engineeringunmatched
    • Process Flowunmatched
    • Process Improvementunmatched
    • Productivity Managementunmatched
    • Root Cause Analysisunmatched
    • Safety/Work Safetyunmatched
    • Semiconductor Manufacturingunmatched
    • Semiconductorsunmatched
    • Standard Operating Procedures (SOP)unmatched
    • Stock Purchase Plansunmatched
    • System-on-a-Chip (SoC)unmatched
    • Team Playerunmatched
    • Technical Writingunmatched
    • Technical/Engineering Designunmatched
    • Time Managementunmatched
    • User Interface/Experience (UI/UX)unmatched
    • Vision Planunmatched
    • Willing to Travelunmatched

    Be found by employers

    5,500+ employers search our resume database daily. Add yours to get found by recruiters looking for candidates like you.

    Level up your application

    Professional resume templates

    Browse dozens of recruiter approved resume templates, layouts and formats. Choose your favorite and make it your own in minutes.

    Free resume templates

    Free resume builder

    Improve your existing resume or start from scratch and create a standout, ATS-friendly resume. Add job-specific content, download and apply.

    Free resume builder