The Plastics Process Engineer is responsible for managing the day-to-day operations of the production area. The Process Engineer is responsible for maintaining/exceeding productivity and maintaining a safe and organized work environment. Lead reports directly to production supervisors, and production manager.
Duties & Responsibilities Required:
Work collaboratively with our Production Department, Quality Control, and Maintenance departments to develop and manage process specifications for all molder/mold combinations in the plant.
Develop innovative techniques for monitoring our current molding process (including melt temperature measurement, SPC, and more) to enhance product quality and reduce errors.
Develop KPI to minimize scrap, changeover times, and improve regrind use.
Set specifications and monitor molding manufacturing processes to implement cost and quality improvements while maintaining all product specifications required by our customers.
Work closely with our Plastics Department Supervisors to reduce waste and optimize cycle times through set up and scrap reduction and improved material and machine utilization.
Establish and monitor PM procedures (cleaning, storage, restoration, etc.) for all molding equipment.
Establish and monitor Process Log, Recipes, Set up Logs for all molding equipment.
Provide technical input and support to the Engineering Department for new mold designs and modifications as needed.
Assist in the development and provide ongoing support to molding department technicians and supervisors to enhance their current understanding of the molding process and communicate changes, as necessary.
Evaluate and manage communications with outside supplier sources for molded parts, components, molds, and tooling, as necessary.
Work closely with supervisor to stay on schedule and make sure all components are available when machine is ready to run.
Develop and publish Standard Operations Procedures (SOP) for all department tasks and keep updated as needed.
Enforce standard operating procedures, company policies, and safety regulations.
Conduct personnel performance reviews, coaching and disciplinary activities for assigned personnel.
Maintain production schedules making sure they are accurate and updated.
Make sure all employees are trained properly.
Maintain a clean, neat and orderly work area.
In the event of emergency or evacuation of the building, ensure all personnel in your area safely exit the building.
Train all new and current employees on SOPs and Job Descriptions.
Keep everything clean and organized.
Other duties as assigned.
Education & Experience Required:
1+ years' experience with a bachelor's degree in Plastic Engineering or similar discipline
A minimum of 1 years' experience providing support and managing Uniloy, Nissei or shuttle blow molders highly preferred
A solid background in molding process management and engineering, including extrusion blow molding, injection stretch, and plastics injection molding.
Plastics Extrusion Blow Molding experience is a required and Plastics Molding experience is highly preferred.
Ability to be proactive and take initiative to improve processes within the departments.
Strong computer skills a must
Experience using computerized manufacturing and inventory systems a plus.
Bilingual (Spanish/English) a plus
Experience in SAP a plus.
Knowledge of Microsoft Office (Word, Excel, Power Point and Outlook)
Numbers & Facts
Location
Houston, TX
Industry
Other/Not Classified
Company Size
500 to 999 employees
Year Founded
1986
About Company
Farouk Systems, Inc. is a Houston based company that manufactures high quality professional hair care products with major brands including CHI® and BioSilk®. Farouk Systems was founded in 1986 by Farouk Shami, a hairdresser, with the mission to provide the professional beauty industry with the most advanced American technology based upon ‘Education, Environment and Ethics’. Farouk Systems now has more than 2,000 employees and product distribution in over 100 countries worldwide.
Skills
Coachingunmatched
Communication Skillsunmatched
Computer Skillsunmatched
Corporate Policiesunmatched
Develop Methodologiesunmatched
English Languageunmatched
Extrusionunmatched
Housekeeping/Cleaningunmatched
Injection Moldingunmatched
Machine Toolunmatched
Manufacturing Systemsunmatched
Manufacturing/Industrial Processesunmatched
Microsoft Excelunmatched
Microsoft Officeunmatched
Microsoft Outlookunmatched
Microsoft PowerPointunmatched
Microsoft Wordunmatched
Mold Designunmatched
Molding Processesunmatched
Multilingualunmatched
Operations Processesunmatched
Organizational Skillsunmatched
Performance Metricsunmatched
Performance Reviewsunmatched
Plastic Injection Moldingunmatched
Procedure Implementationunmatched
Process Engineeringunmatched
Process Improvementunmatched
Process Managementunmatched
Production Managementunmatched
Production Scheduleunmatched
Quality Controlunmatched
Regulationsunmatched
Requirements Managementunmatched
SAPunmatched
Safety/Work Safetyunmatched
Spanish Languageunmatched
Standard Operating Procedures (SOP)unmatched
Standards Developmentunmatched
Technical Supportunmatched
Time Managementunmatched
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