Process Design Engineer, Recycling & Battery Materials

Tesla Inc
  • Hutto, TX
    30+ days ago

    Job Description

    Tesla's Materials Engineering group is looking for a highly motivated Process Engineer to work on a critical challenge facing the world's energy transition - Battery Recycling, metals and materials engineering.

    As a process engineer in our metals and materials group, you will lead the development and deployment of new-to-the world chemical production processes and equipment. A successful team member will lead projects starting from the concept through design, install, integration, ramp, and handover to operations teams.

    • Operate pilot plants
    • Oversee and deploy demonstration scale facilities through the whole project lifecycle including: concept, basic engineering, detailed engineering, procurement, construction, commissioning and operation
    • Support commercial scale design
    • Develop operating procedures, safety protocols, and maintenance plans for large-scale chemical process equipment
    • Support operations teams with achieving productivity and material quality targets on pilot and commercial scale systems
    • Interface with equipment suppliers through concept development, system design, detailed design, procurement, installation, and acceptance testing
    • Work closely with battery materials R&D team for the introduction of novel materials and new process methods at commercial scale
    • Receive and evaluate a problem statement, brainstorm and downselect solutions ensuring priority metrics (time, quality and cost) are maintained, get stakeholder buy-in, design & purchase equipment, create install instructions and lead commissioning
    • Lead Design for a section of large capital scope (>$5MM). Develop design with cross functional team (P&ID, M&EB, Line/Equipment Sizing, modelling), drive consensus followed by FRQ submissions & following project through FAT of equipment, install and commissioning. Developing and maintaining process flow diagrams, process design criteria, stream tables, and piping & instrumentation diagrams
    • Evidence of exceptional ability, including understanding of engineering fundamentals and demonstrated ability to leverage this understanding to solve challenging problems
    • Degree in Chemical Engineering, Materials Engineering, Ceramics Engineering or related field, or equivalent experience
    • Experience with either powder handling, hydrometallurgy, or chemical processing
    • Liquid/Gas Fluid Calculations, Heat Transfer, Thermal equipment (Dryers or Kilns), Powder Mixing & Conveying, Powder loading and dosing, Solid-liquid separation equipment, Reactors, Evaporators, crystallizers
    • 1-5 years in a process design experience using the skills listed above
    • Participation in engineering projects from concept development to commissioning
    • Experience in brownfield projects in existing plants

    Numbers & Facts

    LocationHutto, TX

    Skills

    • Acceptance Testingunmatched
    • Brownfield Redevelopmentunmatched
    • Chemical Engineeringunmatched
    • Chemical Processesunmatched
    • Commissioningunmatched
    • Cross-Functionalunmatched
    • Design Servicesunmatched
    • Engineeringunmatched
    • Engineering Procurement and Construction (EPC/EPCC/EPCM)unmatched
    • Heat Transferunmatched
    • Hydrometallurgyunmatched
    • Installation Guideunmatched
    • Instrumentationunmatched
    • Materials Engineeringunmatched
    • Metricsunmatched
    • Operational Supportunmatched
    • Operations Processesunmatched
    • Pilot Plantunmatched
    • Pipingunmatched
    • Problem Solving Skillsunmatched
    • Procedure Developmentunmatched
    • Process Engineeringunmatched
    • Process Flow Diagram (PFD)unmatched
    • Project Lifecycleunmatched
    • Purchasing/Procurementunmatched
    • Recyclingunmatched
    • Research & Development (R&D)unmatched
    • Safety Processunmatched
    • Technical/Engineering Designunmatched
    • Vendor/Supplier Relationsunmatched

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