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Process Operator

Polyplex USA
  • Decatur, Alabama
    30+ days ago

    Job Description

    Pay Rates: Starting: $20.50

    Top out at progression year 3 ($24.00 to 25.50)

    Quarter Bonus Plans available 

    Polyplex offers a full line of Benefits (BCBS of Alabama for medical, Guardian- Dental; EyeMed- Vision).

    Additional benefits such as team life, STD, LDT and identity theft covered at 100%.
    401k: company matches 3.5% on an employee's contribution of 6% 
     
    Paid leave:
    80 hours of accrued Vacation, 
    24 hours of accrued Emergency Leave, 
    10 paid Holidays

              

    Expectations
    Personal safety and clear understanding of safety processes and procedures. Monitor and evaluate process variables, sample results and make changes and/ or corrections to maintain optimum control, efficiency and safety. Analyze problems or deviations and insure timely corrective actions are taken.
    This position can be placed in our Film or offline coating areas.
     
    Physical Requirements
    • Able to lift 50
    • Able to bend, twist sit, squat, kneel, crawl, push and pull
    • Able to reach in all directions
    • Able to walk and stand for extended periods of time to cover a 12 hour shift
    • Other physical requirements as needed for the job
    Responsibility
    • Follow safety procedures for machine and activities and perform safe operational activities in order to avoid safety incidents
    • Reading and following work instructions in work group area
    • Produce film product with assigned machine per the run plan
    • Data Entry/ Document control/ Record keeping - Ensuring the data entry for entire process like Raw mat, Down time, Jumbo, properties, slit roll, etc. Monitoring of data entry during shift. Data entry for all issued material from stores. Ensuring all the logbooks, checklists and required formats being followed in the shift.
    • Monitoring of production plan in order to execute the activities for pending plans. Feeding of raw material based on product recipe
    • Execute raw material handling, charging and monitoring consumption
    • Preparation of coating solutions as per run plan, monitor the consumption and coating quality along with updating the chemical inventory to Shift Supervisor
    • Draining and collection of chips in case of any emergency
    • End to end waste handling within the shift. Recyclable waste charging in cutting mills and irrecoverable waste disposal at designated place
    • Executing filter changeover process as per written procedure and allocated time period or as and when required
    • Handling the process failures like film break, blade break, and film removal from machine. De-chocking of cutting mills and fluff piping. Feeding the grinder and clearing cores 
    • Report any machine problems and perform minor machine adjustments and troubleshooting
    • To relieve/ support fellow team members as needed
    • Completing and recording quality assurance and control checks
    • Housekeeping
    • Other duties as assigned

      Numbers & Facts

      LocationDecatur, Alabama
      IndustryManufacturing - Other
      Company Size100 to 499 employees
      Year Founded2013
      Websitehttp://www.polyplex.com

      Benefits

      Prescription Drug Coverage, 401K, Flexible Spending Accounts, Life Insurance

      About Company

      Polyplex Corporation Ltd. (Polyplex) is among the world's largest manufacturers of thin PET film.

      Our polyester capabilities include both thin and thick PET film in a wide range of thickness and surface properties covering a spectrum of applications.

      Our diversified business portfolio includes BOPP film and CPP film produced in new state-of-the-art plants. Integrated downstream capabilities of Metallizing, Silicone Coating and Extrusion Coating deliver further value-added products.

      We have a global presence, supplying to about 1250 customers in 78 countries across Europe, Americas, the Indian sub-continent, Far East, Asia Pacific and the Middle East.

      Skills

      • Corrective Actionunmatched
      • Data Entryunmatched
      • Document Controlunmatched
      • Filmunmatched
      • Housekeeping/Cleaningunmatched
      • Identify Issuesunmatched
      • Inventory Managementunmatched
      • Physical Demandsunmatched
      • Pipingunmatched
      • Problem Solving Skillsunmatched
      • Production Controlunmatched
      • Production Planningunmatched
      • Quality Assuranceunmatched
      • Quality Controlunmatched
      • Record Keepingunmatched
      • Recyclingunmatched
      • Safety Processunmatched
      • Team Playerunmatched
      • Time Managementunmatched
      • Waste Disposalunmatched

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