Process Technician

Primary Purpose of Position: 

The Process Technician plays a critical role in ensuring the efficient and high-quality production of molded parts. This experienced technician provides technical expertise in setting up, operating, troubleshooting, and optimizing injection molding processes.

Organizational Relationship:

This position will report directly to the Technical Manager.

Essential Functions and Responsibilities:

·        Set up, calibrate, and operate injection molding machines to meet production schedules and quality standards.

·        Troubleshoot and resolve complex process issues, including molding defects, machine malfunctions, and material inconsistencies.

·        Optimize molding parameters to improve cycle times, reduce scrap rates, and enhance part quality.

·        Conduct root cause analysis on process deviations and implement corrective and preventive actions.

·        Maintain detailed and accurate process documentation, including machine setup records, SPC data, and quality reports.

·        Ensure compliance with all safety, environmental, and quality policies and procedures.

·        Assist with preventive maintenance activities and monitor machine performance to minimize downtime.

·        Other tasks as assigned.

Requirements:

Education and Experience

·        High school diploma or equivalent required; advanced technical training or certification in plastics technology, injection molding, or related fields preferred.

·        Minimum 7 years of experience in injection molding process operation and optimization.

·        Proven ability to troubleshoot complex molding and machine issues.

·        Experience working with advanced injection molding machines and automation preferred.

·        Must possess or be willing to possess RJG Mold Master II certification.

Knowledge, Skills and Abilities

·        Deep knowledge of injection molding processes, mold design, material behavior, and process parameters.

·        Proficiency in interpreting technical drawings, specifications, and process data.

·        Strong analytical and problem-solving skills.

·        Experience with statistical process control (SPC), root cause analysis, and quality improvement tools.

·        Excellent communication and teamwork skills.

·        Ability to work independently and take initiative on process improvements.

·        Familiarity with Lean Manufacturing and continuous improvement methodologies.

·        Computer skills including MS Office and manufacturing execution systems (MES).

Physical Requirements

·        Ability to push, pull, lift, move and/or carry up to 50lbs.

·        Ability to frequently reach overhead.

·        Ability to frequently stoop, bend and kneel.

Working Conditions

·        Industrial manufacturing environment with exposure to noise, heat, and moving machinery.

·        May involve standing for extended periods and lifting moderate weights.

·        Flexible shift work may be required.