Processing Operator

Processing Operator

Polyplex USA LLC | Decatur, Alabama

Position Type: Full-TimeShift: 12-Hour Rotating Shifts | 2-2-3 Schedule with a Two-Week Swing

Position Summary

Polyplex USA is seeking dependable, safety-conscious, and motivated individuals to join our manufacturing team as Processing Operators. Positions may be assigned to our Film Production or Offline Coating departments.

The Processing Operator is responsible for operating, monitoring, and maintaining production equipment to ensure safe, efficient, and high-quality manufacturing processes. This position requires attention to detail, mechanical aptitude, teamwork, and the ability to identify and resolve process issues in a fast-paced manufacturing environment.

Compensation & Incentives

• Starting Pay: $20.50 per hour
• Pay Progression: Opportunity to advance to $24.00–$25.50 per hour by the third year, based on the applicable progression structure.
• Quarterly Incentive Bonus Plan Available
• Shift: 12-hour rotating shifts

Benefits Package

Polyplex offers a comprehensive benefits package, including:

• Medical Insurance: Blue Cross Blue Shield of Alabama & Alliance 
• Dental Insurance: Guardian
• Vision Insurance: EyeMed
• Company-Paid Benefits: Group Term Life Insurance, Short-Term Disability (STD), Long-Term Disability (LTD), and Identity Theft Protection
• 401(k) Retirement Plan: Company match of up to 3.5% when employees contribute 6%

Paid Time Off:

• 80 hours of accrued vacation
• 24 hours of accrued emergency leave
• 9 paid holidays

• Benefits and paid leave are subject to applicable company policies, eligibility requirements, and plan provisions

Key Responsibilities

Safety & Compliance

• Follow all company safety policies, procedures, and operational guidelines.
• Properly use required Personal Protective Equipment (PPE).
• Identify and report unsafe conditions, equipment concerns, and potential hazards.
• Maintain a clean, safe, and organized work environment.

Production Operations

• Operate and monitor manufacturing equipment in Film Production or Offline Coating.
• Monitor process variables, equipment performance, and product quality to maintain optimal production efficiency.
• Follow production schedules, product specifications, and established operating procedures.
• Prepare, handle, and feed raw materials according to production requirements and product recipes.
• Monitor raw material consumption and assist with inventory tracking.
• Prepare coating solutions and monitor coating quality when assigned to Offline Coating operations.
• Assist with equipment changeovers, filter changes, and other production-related activities.
• Other duties as assigned.

Equipment Monitoring & Troubleshooting

• Identify production abnormalities, equipment malfunctions, and process deviations.
• Perform minor equipment adjustments and basic troubleshooting within authorized responsibilities.
• Respond to film breaks, blade breaks, material blockages, and other production interruptions in accordance with established safety procedures.
• Communicate equipment issues and maintenance needs to supervisors and maintenance personnel.
• Assist with waste collection, recycling operations, and proper material disposal.

Quality Control & Documentation

• Conduct routine product inspections, sampling, and quality control checks.
• Monitor and record process parameters and production results.
• Accurately complete production logs, checklists, inventory records, and electronic data entries.
• Document raw material usage, downtime, production quantities, product properties, and waste.
• Report quality concerns and assist with corrective actions to maintain product standards.

Teamwork & Housekeeping

• Work collaboratively with supervisors, maintenance, quality, and fellow production employees.
• Provide operational coverage and support to team members as needed.
• Maintain good housekeeping practices throughout assigned work areas.
• Participate in required training, safety meetings, and continuous improvement activities.
• Perform other duties as assigned.

Qualifications & Skills

• High school diploma or GED preferred.
• Previous manufacturing, production, or industrial experience preferred.
• Basic mechanical aptitude and troubleshooting skills.
• Ability to follow written work instructions and standard operating procedures.
• Basic computer skills for production data entry and recordkeeping.
• Strong attention to detail, safety, and product quality.
• Ability to work independently and as part of a team.
• Willingness to learn multiple production processes and equipment.
• Ability to work 12-hour rotating shifts, including nights, weekends, and holidays as scheduled.

Physical Requirements

This position operates in an industrial manufacturing environment and requires the ability to:

• Lift and handle materials weighing up to 50 pounds.
• Frequently stand and walk for extended periods during a 12-hour shift.
• Bend, twist, squat, kneel, crawl, reach, push, and pull as required.
• Reach in multiple directions to operate equipment and handle materials.
• Perform repetitive movements and physically demanding production tasks.
• Work around industrial machinery while following all applicable safety requirements.
• Meet other job-related physical requirements, with or without reasonable accommodation.

Our Expectations

At Polyplex USA, safety, quality, accountability, and teamwork are essential to our success. We expect our Processing Operators to take ownership of their responsibilities, follow established procedures, communicate effectively, and contribute to a productive and safe workplace.

We are committed to developing employees through hands-on training, skill development, and opportunities for advancement.

Join Polyplex USA and build a career in manufacturing!

About Polyplex

Founded in 1984 with a single polyester film manufacturing line in Khatima, India, Polyplex has grown into a global manufacturer with production and distribution operations across India, Southeast Asia, Europe, and the Americas.

Polyplex USA LLC operates a continuous manufacturing facility in Decatur, Alabama, specializing in polyester film production. We are committed to operational excellence, employee safety, continuous improvement, and developing a skilled workforce to support our growing operations.

Join our team and help keep our manufacturing operations running safely, efficiently, and reliably!