Job Title: QC Inspector (FARO)
Department: Quality
Location: Conroe, Texas
Reports To: Quality Manager
Position Overview
We are seeking a skilled QC Inspector with hands-on experience in FARO portable CMM systems (Arm and/or Laser Tracker) to support dimensional inspection activities in a fast-paced sheet metal fabrication environment.
This role is responsible for ensuring product conformance through precise measurement, inspection programming, and data-driven analysis. The ideal candidate brings strong GD&T expertise, practical shop-floor experience, and the ability to translate inspection data into actionable quality improvements.
Key Responsibilities
- Perform high-precision dimensional inspections using FARO Arm to validate parts against CAD models and engineering drawings.
- Develop, execute, and maintain inspection programs for First Article Inspection (FAI), in-process verification, and final inspection.
- Must be able to create programs for new parts to support NPD activities.
- Ability to integrate measurements into workflows
- Generate and analyze inspection outputs including deviation reports, color maps, and point cloud comparisons
- Interpret GD&T requirements to establish datums, inspection strategies, and acceptance criteria
- Proficient with precision measuring equipment including calipers, micrometers, height gauges, bore gauges, profilometers, WFT and DFT gauges
- Document and report inspection results, including any non-conformities, in accordance with company's IMS (Integrated management system)
- Identify and document non-conformances; support root cause analysis and corrective actions with engineering and production teams
- Maintain accurate inspection records and prepare reports (including FAIR/AS9102 when applicable)
- Ensure FARO equipment is properly maintained, calibrated, and compliant with certification requirements
- Support internal audits, customer audits, and quality system compliance (ISO 9001 / AS9100 as applicable)
- Contribute to continuous improvement efforts by identifying trends in dimensional variation and process capability
Qualifications
- High school diploma or equivalent required; technical certification in metrology, CMM, or FARO operation preferred
- Minimum 1–3 years of hands-on experience operating FARO Arm or Laser Tracker in a manufacturing environment
- 3–5 years of overall quality inspection experience in fabrication, machining, or similar industries
- Valid and recent certifications are a plus
Technical Skills
- Strong proficiency with FARO hardware and inspection software (PolyWorks, FARO CAM2, Verisurf, or equivalent)
- Solid understanding of GD&T with ability to build inspection plans from drawings and CAD models
- Experience with inspection reporting, deviation analysis, and dimensional validation workflows
- Proficient in conventional inspection tools (calipers, micrometers, height gauges, etc.)
- Familiarity with quality systems (ISO 9001, AS9100 preferred)
- Working knowledge of SPC and data analysis tools is a plus
Soft Skills
- Strong attention to detail and commitment to accuracy
- Problem-solving mindset with ability to support root cause analysis
- Effective communication across quality, engineering, and production teams
- Ability to work independently in a fast-paced manufacturing environment
Preferred Qualifications
- Experience in sheet metal fabrication or welded assemblies
- Exposure to quality management systems
- Experience supporting new product introduction (NPI) or pilot builds
- Lean / Six Sigma exposure (preferred but not required)
Key Success Metrics
- Accuracy and repeatability of inspection results
- Reduction in dimensional non-conformances
- Timely completion of FAIs and inspection reports
- Effectiveness in supporting root cause and corrective actions
- Equipment uptime and calibration compliance
Benefits
- Comprehensive health, dental, and vision insurance.
- Paid time off, holidays, and sick leave.
- Professional development and continuing education support.
- Opportunities for career growth in a global organization.
Ultra Corpotech Inc. is an equal opportunity employer and encourages applications from all qualified individuals. We thank all applicants for their interest; however, only those selected for an interview will be contacted.