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Quality Assurance Engineer II - Medical Device

Micro Stamping Corporation
  • Somerset, New Jersey
    7 days ago

    Job Description

    The Quality Assurance Engineer II is responsible for conducting complex ongoing analysis of the production process inputs and outputs to ensure that customer quality requirements are being achieved.

     The Quality Engineer II is expected to:

    • Maintain SPC limit at or above the corporate target.
    • Keep customer complaints less than or equal to previous year
    • Manage CAR containment and root cause investigation, corrective action plan and completions on time
    • Maintain scrap below the maximum percent of sales identified

                                                                                                             

    Research & Analysis 

     

    ·         Collects production data and applies standard scientific and statistical methods to analyze, document, and diagram production processes. Conducts FMEA, DOE, and SPC analysis

    ·         Performs complex data analysis and uses six sigma tools to resolve complex quality issues.

    ·         Provides input to the production control systems and designs control activities

    ·         Provides input for new product equipment selection, installation and maintenance

    ·         Maintains expert level of understanding of GD&T

    ·         Leads investigations to determine root cause, development of corrective action plans, verification and effectiveness activities.

    • Use appropriate statistical techniques to analyze data and make/recommend decisions

    ·         Leads projects, teams and complex product transitions.

    ·         Provides mentorship and support to team members

     

    Customer Support

     

    • Develops quality standards and processes related to customer specifications and process improvement
    • Communicates with customers, suppliers and other resources to achieve the objectives

    ·         Works with customers to understand product specifications and satisfies any quality related issues or concerns.

     

    Quality Assurance 

    • Evaluates process stability and capability
    • Analyzes processes and procedures to ensure they fit the organization’s quality standards.
    • Ensures quality processes and procedures comply with internal SOPs
    • Assists with regulatory audits
    • Performs inspections and sets quality assurance testing models for analysis of raw materials, materials in process, and finished products.
    • Provides communication to Calibration Technicians of any additions, deletions, or changes to the process gages and equipment
    • Writes detailed work instruction-level documents for Quality and related areas.  Trains personnel in these instructions and other technical process controls
    • Quarantines, documents and evaluates products and materials and generates Material Review Board (MRB) Case(s) as appropriate.
    • Ensures control plans and associated documentation are implemented effectively and maintained.
    • Monitors and reports on quality-related key performance indicators
    • Ensures compliance and assists with adherence to quality management system

    ·         Writes product test procedures and performs IQ/OQ/PQ protocol.

     

     

    This position has no talent management responsibilities.

     

     

    EDUCATION AND EXPERIENCE

    ·         Bachelor’s degree in Engineering or a related field is required.

    ·         At least 4-7 years of quality experience in a manufacturing environment or equivalent combination of education and experience is required.

     

    LICENSE AND CERTIFICATION

    ·         ASQ certification is preferred

     

    TECHNICAL SKILLS

    ·         Blueprint reading and interpretation

    ·         Gage design knowledge 

    ·         APQP

    ·         MSA

    ·         PPAP

    ·         SPC

    ·         GD & T

    ·         Automated inspection software

    ·         Lean

    ·         Six Sigma

    ·         MS Office Suite

     

    OTHER SKILLS

    ·         Manual dexterity

    ·         Spatial dexterity

    ·         Problem solving

    o   Root cause analysis

    o   Corrective Action

    ·         Multitasking

    ·         Written communication

    ·         Verbal communication

    ·         Organizational skills

    ·         Time Management

     While performing the duties of this Job, the employee is regularly required to stand; walk; sit; use hands to finger, handle, or feel; reach with hands and arms; and talk and hear.  The employee is occasionally required to stoop, kneel, crouch, or crawl.

    The employee must frequently lift, push, pull, carry and/or move up to 25 pounds. 

    Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.

    While performing this Job, the employee is regularly required to demonstrate manual and spatial dexterity sufficient to operate machinery for precision work

    While performing the duties of this Job, the employee is regularly exposed to moving mechanical parts and vibration. The employee is frequently exposed to risk of electrical shock. The employee is occasionally exposed to wet and/or humid conditions and odors, dusts, mists, fumes and/or airborne particles.

    The noise level in the work environment is usually moderate.

    Compensation & Benefits 

    The anticipated hiring range for this position is $110,000 to $123,000 annually.  Actual compensation within this range will be determined based on relevant skills, experience, education, and other job-related qualifications. 

    Based on a candidate’s qualifications and experience, they may be considered for other available opportunities at a different level. Compensation for any such position would be based on the requirements and compensation range applicable to that position. 

    MICRO offers a comprehensive benefits package to eligible employees, including medical, dental and vision insurance; life and disability insurance; a 401(k) retirement plan; paid time off; paid holidays; and other company-sponsored benefits. Eligibility and benefit offerings are subject to the terms of the applicable plans and company policies. 

     

     

    Numbers & Facts

    LocationSomerset, New Jersey
    IndustryOther/Not Classified
    Year Founded1946
    Websitehttp://www.micro-co.com/

    About Company

    MICRO is a full service contract manufacturer that draws on more than 65 years of experience in medical assembly, precision metal stamping, insert and injection molding, machining, sharpening, finishing and assembly to deliver the highest quality products to customers in many industries including medical device, automotive, aerospace and electronics. A truly global company, MICRO manufactures and distributes its products to customers around the world.

    Proud of our heritage, but not content to rest on our laurels, we continue to combine a restless spirit of innovation with an unwavering commitment to reinvest in our business, constantly adding capabilities and technology that will allow us to provide more of the available value chain to our customers now and in the future.

    Skills

    • Advanced Product Quality Planning (APQP)unmatched
    • Analysis Skillsunmatched
    • Automotive Managementunmatched
    • Blueprintsunmatched
    • Calibrationunmatched
    • Control Systemsunmatched
    • Corrective Actionunmatched
    • Customer Support/Serviceunmatched
    • Data Analysisunmatched
    • Data Collectionunmatched
    • Depth Perceptionunmatched
    • Documentation Planunmatched
    • Educational Technologyunmatched
    • Equipment Selectionunmatched
    • Failure Mode and Effects Analysis (FMEA)unmatched
    • Geometric Dimensioning and Tolerancingunmatched
    • Lift/Move 25 Poundsunmatched
    • Maintain Complianceunmatched
    • Manual Dexterityunmatched
    • Materials Analysisunmatched
    • Materials Testingunmatched
    • Medical Equipmentunmatched
    • Mentoringunmatched
    • Microsoft Officeunmatched
    • Multitaskingunmatched
    • Organizational Skillsunmatched
    • Performance Metricsunmatched
    • Presentation/Verbal Skillsunmatched
    • Problem Solving Skillsunmatched
    • Procedure Developmentunmatched
    • Process Analysisunmatched
    • Process Capabilityunmatched
    • Process Control Engineeringunmatched
    • Process Improvementunmatched
    • Process Validationunmatched
    • Product Documentationunmatched
    • Product Testingunmatched
    • Production Controlunmatched
    • Production Part Approval Process (PPAP)unmatched
    • Production Systemsunmatched
    • Quality Assuranceunmatched
    • Quality Engineeringunmatched
    • Quality Managementunmatched
    • Quality Metricsunmatched
    • Regulationsunmatched
    • Root Cause Analysisunmatched
    • Salesunmatched
    • Six Sigmaunmatched
    • Stability Analysisunmatched
    • Staff Trainingunmatched
    • Standard Operating Procedures (SOP)unmatched
    • Standards Developmentunmatched
    • Statisticsunmatched
    • Team Lead/Managerunmatched
    • Testingunmatched
    • Time Managementunmatched
    • United States Department of Energy (DOE)unmatched
    • Verification Plansunmatched

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