Reliability Manager

Foxconn WI

Mount Pleasant, WI

JOB DETAILS
SKILLS
Analysis Skills, Artificial Intelligence (AI), Automation, Bash Scripting, CPU (Central Processing Unit), Calendar Management, Chemistry, Communication Skills, Continuous Improvement, Cross-Functional, Data Analysis, Data Sets, Electricity, HTOL (High Temperature Operating Life), Input/Output, LabVIEW Programming Language, Leadership, Lift/Move 40 Pounds, MATLAB, Manufacturing, Materials Engineering, Memory Hardware, Multitasking, Physical Demands, Power BI, Presentation/Verbal Skills, Problem Solving Skills, Process Improvement, Production Support, Production Systems, Project Planning, Project/Program Management, Python Programming/Scripting Language, Quality Assurance Methodology, Reliability Engineering, Reliability Testing, Reporting Dashboards, Reporting Skills, Root Cause Analysis, Scripting (Scripting Languages), Server Architecture, Stress Testing, System Test, Systems Administration/Management, Systems Reliability, Team Lead/Manager, Test Automation, Test Equipment, Test Plan/Schedule, Test Scripts, Testing, Training/Teaching, Willing to Travel, Writing Skills
LOCATION
Mount Pleasant, WI
POSTED
30+ days ago

Description


FII USA, Inc., a Foxconn Technology Group Company, is seeking an Reliability Manager to design, implement, and oversee reliability testing plans for enterprise-class server and storage systems. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in a lab and production-support environment and have the opportunity to display strong technical and leadership skills to expand your career in Smart Manufacturing.

The Reliability Manager will lead reliability testing activities, manage a team of engineers and technicians, and develop automation and data analysis processes while assisting the Operations Department as needed.


Responsibilities


  • Design and implement ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high-temperature operating life), and burn-in conditions.
  • Configure and maintain test infrastructure for 24/7 system-level reliability testing, including server racks, power cycling systems, and functional stress diagnostic tools.
  • Manage ORT equipment setup and operation (developing profiles/programs, building fixtures, configuring servers, switches, AOC cables, etc.).
  • Oversee and drive the execution of ORT testing using temperature/humidity chambers, burn-in environments, and related equipment.
  • Collect and analyze large datasets from test conditions, applying statistical methods to identify early-life failure mechanisms.
  • Develop, automate, and maintain test scripts and procedures for environmental screening and stress testing.
  • Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
  • Engage in root cause analysis (RCA) and escalate reliability concerns as needed.
  • Generate and present detailed reports and dashboards on ORT outcomes, highlighting areas for improvement and recommending design or process changes.
  • Continuously improve ORT methodologies, test coverage, and automation frameworks to meet evolving server architectures and customer expectations.
  • Provide leadership, training, and support to engineers and technicians performing ORT activities.
  • Other duties as assigned.

Qualifications


  • Education required: Advanced degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field.
  • Experience required:
    • 5+ years of experience in reliability or test engineering roles, preferably with enterprise/AI server and storage platforms.
    • Experience running ORT testing, including use of environmental temperature/humidity chambers and burn-in rooms.
  • Technical skills required:
    • Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
    • Proficiency with environmental test equipment and methodologies.
    • Experience with scripting or automation tools (Python, Bash, LabVIEW, etc.).
    • Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
  • Leadership and soft skills:
    • Strong problem-solving, organizational, and project management skills.
    • Ability to manage multiple projects, plan and schedule test activities, and lead a cross-functional team.
    • Excellent written and verbal communication skills with strong report writing ability.
    • Ability to work independently with minimal supervision while managing a team to achieve results.
    • High integrity, professionalism, and motivation to drive continuous improvement.
  • Physical requirements:
    • Ability to sit at a desk and computer for extended periods.
    • Ability to travel by air or car for extended periods.
    • Ability to lift up to 40 lbs.



Reasons you should work for us:


  • Comprehensive benefits package including medical, dental, and vision insurance coverage.
  • Basic life insurance and short-term disability coverage provided by employer.
  • Supplemental life insurance and long-term disability coverage options available.
  • 401K with employer contribution.
  • Personal, Vacation, and Holiday paid time off for all full-time employees.
  • Onsite Aurora Health & Wellness Center available for all employees.
  • Employees are continuously encouraged to learn and grow their careers in smart manufacturing.

About the Company

F

Foxconn WI