Senior Aeronautical Engineer - Active TS/SCI

Macpower Digital Assets Edge Private Limited

Bedford, MA

JOB DETAILS
SALARY
$87,934–$205,188 Per Year
SKILLS
Aeronautical Engineering, Aerospace and Defense, Agile Programming Methodologies, Air Force, Aircraft Maintenance, Analysis Skills, Avionics, CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), CATIA CAD, Cross-Domain Solutions (CDS), Cryptography, DoD Acquisitions, Documentation, Electrical Wiring, Electromagnetic Compatibility, Electromagnetic Interference (EMI), Functional Testing, Government, Graphic Design, Hardware Development, Hazard Analysis, Juniper Networks E-Series, Laboratory Testing, Leadership, Mechanical Engineering, Mentoring, Metrics, Military, Military/DoD Standards, National Security Agency (NSA), OEM (Original Equipment Manufacturer), PTC Creo, Product Development, Protocol Independent Multicast (PIM), Risk, Root Cause Analysis, Satellite Communications, Scrum Project Management and Software Development, Sensitive Compartmented Information (SCI), SolidWorks, Swap Market, System Integration (SI), Test Plan/Schedule, Testing, Top Secret Clearance, Trade Studies, United States Air Force (USAF), Wire Harness, Writing Skills
LOCATION
Bedford, MA
POSTED
9 days ago
As the Senior Aeronautical Engineer, you will be the program's primary air vehicle integration lead, translating the digital design into safe, air worthy hardware and ensuring seamless fit, form, and function across multiple aircraft types.
ESSENTIAL JOB FUNCTIONS:
Platform Integration Lead
  • Own the aircraft level mechanical & structural integration of the Nomad hardware stack, SATCOM apertures, and platform interface modules (PIMs).
  • Develop and coordinate AF Form 1067 packages, air worthiness artifacts, and flight clearance data with System Program Offices (SPOs), Flight Test Centers, and OEMs.
  • Perform trade studies and SWaP C analyses to down select form factor options for priority platforms.
Digital Engineering & Model Based Design
  • Author/maintain 3 D CAD assemblies, interface control models, and parametric weight/balance data inside the program's government owned digital thread.
  • Feed real time design feedback to Nomad, Smith, and Watch IPTs and the Government architecture team.
System Integration Laboratory (SIL) Support
  • Define aircraft representative fixtures, wiring harnesses, and environmental test setups; oversee buildout and day to day operation of the Integration SIL.
  • Execute vibration, EMI/EMC, thermal, and functional checkout testing prior to DT/OT.
Flight Test & Fielding
  • Draft test plans, hazard analyses, and Interim Authorizations to Test (IATT); serve as on board or ground test engineer during developmental and operational flights.
  • Lead red line capture, root cause analysis, and incorporation of lessons learned into subsequent builds and Product Delivery Orders (PDOs).
Program Execution & Mentorship
  • Maintain integration milestones within the Integrated Master Schedule; brief risk, cost, and readiness metrics to Government leadership.
  • Provide technical mentorship to mid level engineers; cultivate a culture of agile, DevSecOps aligned hardware development.
Required Skills:
  • Active TS/SCI clearance.
  • B.S. in Aeronautical, Aerospace, or Mechanical Engineering (M.S. preferred) and 10+ years of aircraft modification or avionics hardware integration experience (military platforms highly desired).
  • Demonstrated expertise in: structural analysis (FEM), weight & balance, wiring/HARNESS integration, and MIL STD environmental qualification.
  • Hands on experience guiding systems from lab to flight test to fielding within USAF or DoD acquisition frameworks (AFI 63 101/20 101).
  • Proficiency with CREO, NX, CATIA, or SolidWorks; familiarity with MBSE (SysML/CAMEO) a plus.
Desired Skills:
  • Prior involvement in ABMS, OMS/UCI, CJADC2, or open architecture avionics programs.
  • Working knowledge of multiband SATCOM hardware, NSA accredited crypto devices, and cross domain solutions.
  • Experience authoring or reviewing Air Force flight clearance and air worthiness documentation (AF 879, AFCB, E Series).
  • Agile/Scrum or SAFe certification; familiarity with DevSecOps toolchains in classified environments.

About the Company

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Macpower Digital Assets Edge Private Limited