Aerospace and Defense, Autoclave, Aviation Industry, Composite Materials, Detail Oriented, Engineering Drawing, Federal Aviation Administration (FAA), ISO (International Organization for Standardization), Machine Tool, Manufacturing, Process Development, Process Improvement, Production Systems, Prototyping, Quality Management, Quality Metrics, Technical Drawing, Tool and Die Manufacturing
Job Title: Senior Composite Technician (10+ Years Experience)
Location: Perkasie, PA Company: Carson Helicopters, Inc.
Position Overview: We are seeking a highly experienced Composite Technician with a minimum of 10 years of hands-on experience to support advanced composite manufacturing and prototyping efforts. This role is ideal for someone who thrives in a fast-paced, engineering-driven environment and has deep expertise in both wet layup and prepreg composite processes. Experience in regulated industries such as aerospace or aviation is strongly preferred.
Key Responsibilities:
- Execute composite fabrication processes including wet layup, vacuum bagging, and prepreg layups
- Interpret engineering drawings, work instructions, and laminate schedules
- Support prototype development, tooling, and first article builds
- Perform trimming, bonding, and finishing operations to tight tolerances
- Assist engineering teams in process development and optimization
- Maintain quality standards consistent with regulated industry requirements
- Document work and ensure traceability where required
Required Qualifications:
- Minimum 10 years of experience in composite fabrication
- Strong experience with both wet layup and prepreg systems
- Demonstrated experience in prototyping or low-rate initial production environments
- Ability to work from technical drawings and specifications
- Proficiency with vacuum bagging techniques and curing processes (oven/autoclave preferred)
- High attention to detail and workmanship standards
Preferred Qualifications:
- Experience in aerospace, aviation, or other regulated industries (FAA, ISO, etc.)
- Familiarity with structural composite repairs and inspection techniques
- Experience working with large or complex composite structures
- Knowledge of material systems (epoxies, resins, core materials such as foam/honeycomb)
- Experience with tooling fabrication and mold making
Work Environment:
- Hands-on manufacturing environment with advanced composite materials and processes
- Collaboration with engineering and production teams on cutting-edge projects
Compensation & Benefits:
- Competitive salary based on experience
- Health, dental, and vision insurance
- Paid time off and holidays
- Opportunities for growth within a specialized aerospace manufacturing environment
How to Apply: Please submit your resume along with a brief summary of your relevant experience in composite fabrication and prototyping.