Senior DeltaV Controls Engineer

Charlynconsulting
  • Raleigh, North Carolina
    30+ days ago

    Job Description

    Senior DeltaV Engineer

    We are seeking a Senior DeltaV Engineer to lead the design, implementation, and project management of large-scale automation projects within the Life Sciences industry.

    This role requires deep expertise with Emerson DeltaV distributed control systems and the ability to deliver cGMP-compliant automation solutions for biopharmaceutical and medical device manufacturing.

    The ideal candidate will have a proven track record managing complete project lifecycles—from system design through commissioning and validation—while ensuring regulatory compliance and operational efficiency.

    Job Details

    Industry: Industrial Automation
    Job Function: Engineering
    Experience Required: 15 Years
    Education Level: Bachelors Degree
    Compensation: $151,000 – $170,000 | Relocation Assistance: Limited 

    Experience Level: Senior | Expected Close Date: March 20, 2026 

    Key Responsibilities

    Design and implement Emerson DeltaV control systems for complex Life Sciences capital projects
    Develop and manage project schedules, budgets, and engineering resources
    Lead system architecture design and control strategies to improve manufacturing performance
    Design batch sequencing, phase logic, and recipe structures using ISA-88 standards
    Develop DeltaV operator interfaces using DeltaV Live and DeltaV Operate aligned with ISA-101 HMI guidelines
    Implement class-based automation architecture to ensure scalable system design
    Design electrical systems including panel layouts, power distribution, and grounding strategies
    Specify and integrate instrumentation and hardware components
    Implement industrial networking solutions including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
    Integrate third-party equipment using OPC UA and industrial communication protocols
    Define computing infrastructure including server architecture, virtualization, and cybersecurity planning
    Manage the full project lifecycle from requirements gathering to commissioning and validation
    Lead Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)
    Ensure compliance with GAMP5, cGMP, and 21 CFR Part 11 regulatory standards
    Provide technical leadership and mentorship to engineering teams
    Support client engagements and regulatory compliance activities
    Travel up to 25% for commissioning and on-site support

    Required Qualifications

    Bachelors degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or related field
    8–15 years of automation and control systems engineering experience within the Life Sciences industry
    Extensive hands-on experience with Emerson DeltaV system design, configuration, and implementation
    Proficiency with DeltaV Live and DeltaV Operate
    Strong expertise in ISA-88 batch processing standards
    Strong expertise in ISA-101 HMI design and high-performance graphics
    Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance frameworks
    Proven experience managing large capital automation projects
    Strong leadership and cross-functional communication skills
    Demonstrated ability to lead projects from design through commissioning and validation

    Technical Expertise

    Candidates should have experience with:

    Emerson DeltaV control systems
    ISA-88 batch processing architecture
    ISA-101 high-performance HMI design
    Industrial communication protocols (OPC UA, Modbus TCP/IP, Ethernet/IP, Profibus, Foundation Fieldbus)
    Industrial networking infrastructure
    Server architecture and virtualization technologies
    Electrical design including MCCs, VFDs, and control panels
    Automation system integration in regulated Life Sciences environments

    Experience with the following technologies is a plus:

    Rockwell Automation
    Inductive Automation Ignition
    Siemens PCS7
    Other DCS/SCADA platforms

    Work Environment

    This role operates within a professional engineering office environment with occasional work in regulated manufacturing facilities.

    Work may involve:

    Commissioning activities in production facilities
    Occasional lifting, climbing, and equipment inspection
    Extended hours during project deadlines or commissioning phases

    Employee Benefits

    Full-time employees may be eligible for:

    Medical, Dental, and Vision coverage
    Life Insurance and AD&D
    Long-Term and Short-Term Disability
    Health Savings Accounts and Flexible Spending Accounts
    Paid Time Off and Paid Holidays
    Tuition Reimbursement
    Referral Bonus Program
    401(k) with Profit Sharing
    Employee Stock Ownership Plan (ESOP)
    Employee Assistance Program
    Travel Assistance Services

    Numbers & Facts

    LocationRaleigh, North Carolina
    Websitehttps://charlynconsulting.com/

    Skills

    • Acceptance Testingunmatched
    • Automationunmatched
    • Automation Systemsunmatched
    • Biologyunmatched
    • Budgetingunmatched
    • Capital Projectunmatched
    • Chemical Engineeringunmatched
    • Code of Federal Regulationsunmatched
    • Commissioningunmatched
    • Communication Skillsunmatched
    • Communications Protocolsunmatched
    • Computer Serversunmatched
    • Control Engineeringunmatched
    • Control Systemsunmatched
    • Cross-Functionalunmatched
    • Current Good Manufacturing Practice (cGMP)unmatched
    • Customer Support/Serviceunmatched
    • DeltaVunmatched
    • Distributed Control Systems (DCS)unmatched
    • Electrical Designunmatched
    • Electrical Engineeringunmatched
    • Engineeringunmatched
    • Environmental Sciencesunmatched
    • Ethernetunmatched
    • Graphicsunmatched
    • Hardware Componentsunmatched
    • Human Machine Interface (HMI)unmatched
    • IP (Internet Protocol)unmatched
    • ISA Standardsunmatched
    • Instrumentationunmatched
    • Internet Securityunmatched
    • Leadershipunmatched
    • Maintain Complianceunmatched
    • Manufacturingunmatched
    • Medical Equipmentunmatched
    • Mentoringunmatched
    • On Site Supportunmatched
    • Operations Managementunmatched
    • Performance Managementunmatched
    • Project Commissioningunmatched
    • Project Designunmatched
    • Project Lifecycleunmatched
    • Project/Program Managementunmatched
    • Regulatory Complianceunmatched
    • Requirements Managementunmatched
    • Schedule Developmentunmatched
    • Server Architectureunmatched
    • System Architectureunmatched
    • System Integration (SI)unmatched
    • Systems Administration/Managementunmatched
    • Systems Engineeringunmatched
    • Systems Scalabilityunmatched
    • TCP/IP (Transmission Control Protocol/Internet Protocol)unmatched
    • Technical Leadershipunmatched
    • Time Managementunmatched
    • Virtualizationunmatched
    • Willing to Travelunmatched

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